Chapter 1 COMMON MAINTENANCE TOOLS AND THEIR USES - 14001_11
STRIKING TOOLS
MALLETS AND SLEDGES
SAFETY PRECAUTIONS - 14001_14
COMBINATION WRENCH
Use of open-end wrench
Sockets
TORQUE WRENCHES - 14001_18
ADJUSTABLE WRENCHES - 14001_19
Pipe Wrench (Stillson)
SPANNER WRENCHES - 14001_21
SAFETY RULES FOR WRENCHES - 14001_22
Cutting Sheet Metal with Snips - 14001_23
HACKSAWS
Using Hacksaws
Chisels
Files - 14001_27
Filing operations - 14001_28
Crossfiling
POLISHING ROUND-METAL STOCK - 14001_30
TWIST DRILLS
PUNCHES
TAPS AND DIES - 14001_33
Types of common taps
Diestocks, diecollet, and tap wrenches - 14001_35
SCREW AND TAP EXTRACTORS - 14001_36
PIPE AND TUBING CUTTERS AND FLARING TOOLS - 14001_37
SCREWDRIVERS
RECESSED
OFFSET SCREWDRIVERS
WRENCH PLIERS - 14001_41
DIAGONAL PLIERS - 14001_42
WIRE-TWISTER PLIERS - 14001_43
INSPECTION MIRROR - 14001_44
PERSONAL SAFETY EQUIPMENT
SAFETY BELTS AND STRAPS
DRILLS
ELECTRIC IMPACT WRENCH - 14001_48
SAFETY PRECAUTIONS FOR USE WITH PORTABLE ELECTRICAL TOOLS - 14001_49
PNEUMATIC CHIPPING HAMMER - 14001_50
PORTABLE PNEUMATIC IMPACT WRENCH - 14001_51
SAFETY PRECAUTIONS FOR USE WITH PNEUMATIC TOOLS GENERAL
BLUEPRINTS AND DRAWINGS - 14001_53
Drawing Lines - 14001_54
Standard lines
Standad lines-continued
MICROFILM/APERTURE CARDS - 14001_57
Electrical system schematic
Chapter 2 MEASURING TOOL SAND TECHNIQUES
MEASURING PROCEDURES
Inside Dimensions - 14001_61
Distance Measurements
SIMPLE CALIPERS
Measuring Hole Diameters - 14001_64
Setting Outside and Inside Spring Calipers
TYPES OF MICROMETER CALIPERS - 14001_66
MICROMETER-READING EXERCISE - 14001_67
READING THE VERNIER SCALE ON A MICROMETER - 14001_68
Depth Micrometer
INVENTORY AND ACCOUNTABILITY
Chapter 3 MK 7 AIRCRAFT RECOVERY EQUIPMENT AND BARRICADE SYSTEMS
General arrangement of Mk 7 arresting engine with cooler
Mk 7 Mod 2 Fluid flow diagram during arrestment
Mk 7 Mod 3 Fluid flow diagram during arrestment
ARRESTING ENGINE
The CRO Drive System
Sectional view of Mk 7 CRO valve
Control Valve Weight Selector Circuit
Control Valve Weight Selector Indicator Circuit
DECKEDGE CONTROL STATION
Retracting Lever - 14001_81
ACCUMULATOR SYSTEM - 14001_82
FLUID REPLENISHMENT SYSTEM - 14001_83
FLUID STOWAGE SYSTEM - 14001_84
Fluid cooler assembly
Auxiliary Air Flasks - 14001_86
Cylinder and Ram Assemblies
Crosshead and Fixed Sheave Installation - 14001_88
AUTOMATIC LUBRICATION SYSTEM - 14001_89
CABLE ANCHOR DAMPER - 14001_90
Automatic lubrication systcm
Cable anchor damper fluid flow (arrestment)
Cushioning Piston - 14001_93
SHEAVE DAMPER
Operation - 14001_95
PURCHASE CABLE - 14001_96
Retractable Sheave
Retractable sheave installation
Retractable sheave operating unit
Sheave-up and by-pass switch and indicator panel
SEQUENCE OF OPERATION - 14001_101
Deck Pendants
Impact Pads - 14001_103
Wire Supports - 14001_104
EMERGENCY RECOVERY EQUIPMENT - 14001_105
Barricade installation
E2/C2 aircraft barricade installation
Stanchion installation
BARRICADE STANCHIONS - 14001_109
Hydraulic cylinder assembly - 14001_110
STANCHION HYDRAULIC CYLINDER
POWER PACKAGE - 14001_112
Barricade hydraulic control installation
Control panel assembly
BARRICADE OPERATION - 14001_115
MAINTENANCE PROCEDURES.
ARRESTING GEAR LOGS AND REPORTS
REPLACING PURCHASE CABLES - 14001_118
Recovery Wire Rope History chart (NAVAIR Form 13810/5)
Releasing torque from cables
Preparing Cable and Terminal for Pouring - 14001_121
Cleaning Wire Rope and Terminal Pouring - 14001_122
Cleaning broomed-out wires
Grit blasting of wire rope
Fluxing
Preparing the Terminals
Installing the terminal
Heating the terminal
Tapping the terminal during pouring
Finishing and Inspecting the Terminal - 14001_130
Wedge-type proof-loading machine (single ram)
Wedge-type proof-loading machine (dual ram)
REPLACING PACKINGS - 14001_133
Installing New Packings
TOPSIDE AND DECKEDGE AREAS - 14001_135
BELOW DECKSTHE ARRESTING ENGINE
SAFETY IN MAINTENANCE
SUMMARY - 14001_138
Chapter 4 STEAM CATAPULTS
CATAPULT SYSTEMS
Water Brakes.
Bridle tension system
LAUNCHING ENGINE SYSTEM
Cylinder Sealing Strips
Sealing Strip Anchor and Guide
Steam Piston Assembly - 14001_146
Shuttle
Water-Brake Cylinders - 14001_148
Water-Brake Water Supply Piping - 14001_149
VELOCITY INDICATOR INSTALLATION
CYLINDER EXPANSION AND ELONGATION INDICATORS
LUBRICATION SYSTEM - 14001_152
Catapult Trough Covers
STEAM SYSTEM
Steam system (typical)
Hydraulic Cylinder Assembly - 14001_156
Launching valve assembly (rotary)
Roto launching valve hydraulic cylinder
Capacity Selector Valve
Launching-Valve Control Valve
Butterfly exhaust valve
HYDRAULIC-LOCK-VALVE PANELS - 14001_162
Launching-valve hydraulic lock valve
STEAM CUTOFF PRESSURE-SWITCH INSTALLATION - 14001_164
Linear retraction engine
Grab
Grab operation sequence
Cables and Lead Sheaves
RETRACTION SYSTEM
Advance buffer
Retraction Engine Control Valve
HYDRAULIC SYSTEM - 14001_172
Linear retraction engine hydraulic system
Main Hydraulic Pumps
Linear retraction engine accumula
ROTARY RETRACTION ENGINE
Retraction Engine Manifold - 14001_177
Screw and traverse carriage
Maneuvering Valve
Volume-Normal Actuator - 14001_180
DRIVE SYSTEM
Rotary retraction engine drive system
BRIDLE TENSIONING SYSTEM (DECK)
Bridle Tensioner Limit Switches
CATAPULT CONTROL SYSTEMS
FUSES AND CIRCUIT BREAKERS - 14001_186
C-7/C-11 Control Console
C-7/C-11 control console control panel
Sequence of catapult operation
Cam Control Unit
Cam-Operated Pilot Valves
C-13 CONTROL CONSOLE
Push Button Controls
MALFUNCTION PANEL
TRANSFER SWITCHES (ALL CATAPULTS)
INTEGRATED CATAPULT CONTROL SYSTEM (ICCS) CVN-68 AND SUBSEQUENT CARRIERS
Monitor Control Console
Catapult-officer control console
Emergency Deckedge Control Panel
LEFT-INTERMEDIATE-FRONT PANEL
RIGHT-FRONT PANEL
No-Load Test Launchings
Catapult Launching Log Sheets
Steam Catapult Log sheet
Automated Shot and Recovery Logs Program
FIRING CATAPULT (FIRST LAUNCHING)
Suspend Procedures
INTERMEDIATE LAUNCHINGS
Integrated Catapult Control Station (ICCS) Launching Procedures
Safety Precautions - 14001_210
DECKEDGE PANEL AND/OR CONTROL CONSOLE
Securing the Catapult
Periodic Inspections - 14001_213
Catapult Work (Rough) Logbook
Chapter 5 ASSOCIATED LAUNCHING EQUIPMENT - 14001_215
MK 7 MOD 0 JET BLAST DEFLECTOR
Deckedge control panel (Mk 7 Mod 0/Mod 2)
Water-Cooled Panel Assembly - 14001_218
Hydraulic System - 14001_219
Hydraulic control piping assembly (Mk 7 Mod 0)
Control System
EMERGENCY OPERATION PROCEDURES
Inoperative Deckedge Control Panel or Portable Electrical System Control Box
HOSES, SEALS, AND O-RINGS
Troubleshooting - 14001_225
NOSE-GEAR-LAUNCH SLIDE
NOSE-GEAR-LAUNCH ACTUATOR RESET ASSEMBLY
NOSE-GEAR-LAUNCH BUFFER CYLINDER
NOSE-GEAR-LAUNCH SHOCK ABSORBER ASSEMBLY
NOSE-GEAR-LAUNCH CONTROL SYSTEM - 14001_230
Preparation for Use, Maintenance, and Testing
Chapter 6 THE AIRCRAFT LAUNCH AND RECOVERY EQUIPMENT MAINTENANCE PROGRAM (ALREMP) - 14001_233
MAINTENANCE LEVELS - 14001_234
ALREMP SUPPORT
MAINTENANCE CONTROL (MC) - 14001_236
VISUAL INFORMATION DISPLAY SYSTEM (VIDS) - 14001_237
Maintenance Action Form (MAF) Cards
Work center VIDS board
Aircraft Launch and Recovery Equipment (ALRE) Maintenance Action Form (MAF) - 14001_240
Aircraft launch and Recovery Equipment (ALRE) Maintenance Action Form (MAF) - 14001_241
PMS MAINTENANCE REQUIREMENT STATUS BOARDS
ALRE PMS maintenance requirement status board (maintenance control)
ALRE PMS maintenance requirement status board (catapult)
TOOL CONTROL PROGRAM (TCP)
QUALITY ASSURANCE BRANCH ORGANIZATION
QUALITY ASSURANCE BRANCH RESPONSIBILITIES AND FUNCTIONS
QUALITY ASSURANCE INSPECTOR QUALIFICATIONS
ALRE Quality Assurance inspector Recommendation/Deslgnatlon form
SUMMARY - 14001_250
SUMMARY-Cont.
Appendix I Glossary - 14001_253
Appendix I Glossary-Cont. - 14001_254
Appendix I Glossary-Cont. - 14001_255
Appendix I Glossary-Cont. - 14001_256
Appendix I Glossary-Cont. - 14001_257
Appendix I Glossary-Cont. - 14001_258
Appendix II References used to Develop this Traman - 14001_259
Appendix II References used to Develop this Traman-Cont. - 14001_260
Appendix II References used to Develop this Traman-Cont. - 14001_261
Index - 14001_263
Index-Cont. - 14001_264
Index-Cont. - 14001_265
Index-Cont. - 14001_266
Assignment Questions - 14001_267
Assignment 1 - 14001_269
Assignment 1-Cont. - 14001_270
Assignment 1-Cont. - 14001_271
Assignment 1-Cont. - 14001_272
Assignment 1-Cont. - 14001_273
Assignment 2 - 14001_274
Assignment 2-Cont. - 14001_275
Assignment 2-Cont. - 14001_276
Assignment 2-Cont. - 14001_277
Assignment 2-Cont. - 14001_278
Assignment 2-Cont. - 14001_279
Assignment 3 - 14001_280
Assignment 3-Cont. - 14001_281
Assignment 3-Cont. - 14001_282
Assignment 3-Cont. - 14001_283
Assignment 3-Cont. - 14001_284
Assignment 3-Cont. - 14001_285
Assignment 3-Cont. - 14001_286
Assignment 4 - 14001_287
Assignment 4-Cont. - 14001_288
Assignment 4-Cont. - 14001_289
Assignment 4-Cont. - 14001_290
Assignment 4-Cont. - 14001_291
STRIKING TOOLS
MALLETS AND SLEDGES
SAFETY PRECAUTIONS - 14001_14
COMBINATION WRENCH
Use of open-end wrench
Sockets
TORQUE WRENCHES - 14001_18
ADJUSTABLE WRENCHES - 14001_19
Pipe Wrench (Stillson)
SPANNER WRENCHES - 14001_21
SAFETY RULES FOR WRENCHES - 14001_22
Cutting Sheet Metal with Snips - 14001_23
HACKSAWS
Using Hacksaws
Chisels
Files - 14001_27
Filing operations - 14001_28
Crossfiling
POLISHING ROUND-METAL STOCK - 14001_30
TWIST DRILLS
PUNCHES
TAPS AND DIES - 14001_33
Types of common taps
Diestocks, diecollet, and tap wrenches - 14001_35
SCREW AND TAP EXTRACTORS - 14001_36
PIPE AND TUBING CUTTERS AND FLARING TOOLS - 14001_37
SCREWDRIVERS
RECESSED
OFFSET SCREWDRIVERS
WRENCH PLIERS - 14001_41
DIAGONAL PLIERS - 14001_42
WIRE-TWISTER PLIERS - 14001_43
INSPECTION MIRROR - 14001_44
PERSONAL SAFETY EQUIPMENT
SAFETY BELTS AND STRAPS
DRILLS
ELECTRIC IMPACT WRENCH - 14001_48
SAFETY PRECAUTIONS FOR USE WITH PORTABLE ELECTRICAL TOOLS - 14001_49
PNEUMATIC CHIPPING HAMMER - 14001_50
PORTABLE PNEUMATIC IMPACT WRENCH - 14001_51
SAFETY PRECAUTIONS FOR USE WITH PNEUMATIC TOOLS GENERAL
BLUEPRINTS AND DRAWINGS - 14001_53
Drawing Lines - 14001_54
Standard lines
Standad lines-continued
MICROFILM/APERTURE CARDS - 14001_57
Electrical system schematic
Chapter 2 MEASURING TOOL SAND TECHNIQUES
MEASURING PROCEDURES
Inside Dimensions - 14001_61
Distance Measurements
SIMPLE CALIPERS
Measuring Hole Diameters - 14001_64
Setting Outside and Inside Spring Calipers
TYPES OF MICROMETER CALIPERS - 14001_66
MICROMETER-READING EXERCISE - 14001_67
READING THE VERNIER SCALE ON A MICROMETER - 14001_68
Depth Micrometer
INVENTORY AND ACCOUNTABILITY
Chapter 3 MK 7 AIRCRAFT RECOVERY EQUIPMENT AND BARRICADE SYSTEMS
General arrangement of Mk 7 arresting engine with cooler
Mk 7 Mod 2 Fluid flow diagram during arrestment
Mk 7 Mod 3 Fluid flow diagram during arrestment
ARRESTING ENGINE
The CRO Drive System
Sectional view of Mk 7 CRO valve
Control Valve Weight Selector Circuit
Control Valve Weight Selector Indicator Circuit
DECKEDGE CONTROL STATION
Retracting Lever - 14001_81
ACCUMULATOR SYSTEM - 14001_82
FLUID REPLENISHMENT SYSTEM - 14001_83
FLUID STOWAGE SYSTEM - 14001_84
Fluid cooler assembly
Auxiliary Air Flasks - 14001_86
Cylinder and Ram Assemblies
Crosshead and Fixed Sheave Installation - 14001_88
AUTOMATIC LUBRICATION SYSTEM - 14001_89
CABLE ANCHOR DAMPER - 14001_90
Automatic lubrication systcm
Cable anchor damper fluid flow (arrestment)
Cushioning Piston - 14001_93
SHEAVE DAMPER
Operation - 14001_95
PURCHASE CABLE - 14001_96
Retractable Sheave
Retractable sheave installation
Retractable sheave operating unit
Sheave-up and by-pass switch and indicator panel
SEQUENCE OF OPERATION - 14001_101
Deck Pendants
Impact Pads - 14001_103
Wire Supports - 14001_104
EMERGENCY RECOVERY EQUIPMENT - 14001_105
Barricade installation
E2/C2 aircraft barricade installation
Stanchion installation
BARRICADE STANCHIONS - 14001_109
Hydraulic cylinder assembly - 14001_110
STANCHION HYDRAULIC CYLINDER
POWER PACKAGE - 14001_112
Barricade hydraulic control installation
Control panel assembly
BARRICADE OPERATION - 14001_115
MAINTENANCE PROCEDURES.
ARRESTING GEAR LOGS AND REPORTS
REPLACING PURCHASE CABLES - 14001_118
Recovery Wire Rope History chart (NAVAIR Form 13810/5)
Releasing torque from cables
Preparing Cable and Terminal for Pouring - 14001_121
Cleaning Wire Rope and Terminal Pouring - 14001_122
Cleaning broomed-out wires
Grit blasting of wire rope
Fluxing
Preparing the Terminals
Installing the terminal
Heating the terminal
Tapping the terminal during pouring
Finishing and Inspecting the Terminal - 14001_130
Wedge-type proof-loading machine (single ram)
Wedge-type proof-loading machine (dual ram)
REPLACING PACKINGS - 14001_133
Installing New Packings
TOPSIDE AND DECKEDGE AREAS - 14001_135
BELOW DECKSTHE ARRESTING ENGINE
SAFETY IN MAINTENANCE
SUMMARY - 14001_138
Chapter 4 STEAM CATAPULTS
CATAPULT SYSTEMS
Water Brakes.
Bridle tension system
LAUNCHING ENGINE SYSTEM
Cylinder Sealing Strips
Sealing Strip Anchor and Guide
Steam Piston Assembly - 14001_146
Shuttle
Water-Brake Cylinders - 14001_148
Water-Brake Water Supply Piping - 14001_149
VELOCITY INDICATOR INSTALLATION
CYLINDER EXPANSION AND ELONGATION INDICATORS
LUBRICATION SYSTEM - 14001_152
Catapult Trough Covers
STEAM SYSTEM
Steam system (typical)
Hydraulic Cylinder Assembly - 14001_156
Launching valve assembly (rotary)
Roto launching valve hydraulic cylinder
Capacity Selector Valve
Launching-Valve Control Valve
Butterfly exhaust valve
HYDRAULIC-LOCK-VALVE PANELS - 14001_162
Launching-valve hydraulic lock valve
STEAM CUTOFF PRESSURE-SWITCH INSTALLATION - 14001_164
Linear retraction engine
Grab
Grab operation sequence
Cables and Lead Sheaves
RETRACTION SYSTEM
Advance buffer
Retraction Engine Control Valve
HYDRAULIC SYSTEM - 14001_172
Linear retraction engine hydraulic system
Main Hydraulic Pumps
Linear retraction engine accumula
ROTARY RETRACTION ENGINE
Retraction Engine Manifold - 14001_177
Screw and traverse carriage
Maneuvering Valve
Volume-Normal Actuator - 14001_180
DRIVE SYSTEM
Rotary retraction engine drive system
BRIDLE TENSIONING SYSTEM (DECK)
Bridle Tensioner Limit Switches
CATAPULT CONTROL SYSTEMS
FUSES AND CIRCUIT BREAKERS - 14001_186
C-7/C-11 Control Console
C-7/C-11 control console control panel
Sequence of catapult operation
Cam Control Unit
Cam-Operated Pilot Valves
C-13 CONTROL CONSOLE
Push Button Controls
MALFUNCTION PANEL
TRANSFER SWITCHES (ALL CATAPULTS)
INTEGRATED CATAPULT CONTROL SYSTEM (ICCS) CVN-68 AND SUBSEQUENT CARRIERS
Monitor Control Console
Catapult-officer control console
Emergency Deckedge Control Panel
LEFT-INTERMEDIATE-FRONT PANEL
RIGHT-FRONT PANEL
No-Load Test Launchings
Catapult Launching Log Sheets
Steam Catapult Log sheet
Automated Shot and Recovery Logs Program
FIRING CATAPULT (FIRST LAUNCHING)
Suspend Procedures
INTERMEDIATE LAUNCHINGS
Integrated Catapult Control Station (ICCS) Launching Procedures
Safety Precautions - 14001_210
DECKEDGE PANEL AND/OR CONTROL CONSOLE
Securing the Catapult
Periodic Inspections - 14001_213
Catapult Work (Rough) Logbook
Chapter 5 ASSOCIATED LAUNCHING EQUIPMENT - 14001_215
MK 7 MOD 0 JET BLAST DEFLECTOR
Deckedge control panel (Mk 7 Mod 0/Mod 2)
Water-Cooled Panel Assembly - 14001_218
Hydraulic System - 14001_219
Hydraulic control piping assembly (Mk 7 Mod 0)
Control System
EMERGENCY OPERATION PROCEDURES
Inoperative Deckedge Control Panel or Portable Electrical System Control Box
HOSES, SEALS, AND O-RINGS
Troubleshooting - 14001_225
NOSE-GEAR-LAUNCH SLIDE
NOSE-GEAR-LAUNCH ACTUATOR RESET ASSEMBLY
NOSE-GEAR-LAUNCH BUFFER CYLINDER
NOSE-GEAR-LAUNCH SHOCK ABSORBER ASSEMBLY
NOSE-GEAR-LAUNCH CONTROL SYSTEM - 14001_230
Preparation for Use, Maintenance, and Testing
Chapter 6 THE AIRCRAFT LAUNCH AND RECOVERY EQUIPMENT MAINTENANCE PROGRAM (ALREMP) - 14001_233
MAINTENANCE LEVELS - 14001_234
ALREMP SUPPORT
MAINTENANCE CONTROL (MC) - 14001_236
VISUAL INFORMATION DISPLAY SYSTEM (VIDS) - 14001_237
Maintenance Action Form (MAF) Cards
Work center VIDS board
Aircraft Launch and Recovery Equipment (ALRE) Maintenance Action Form (MAF) - 14001_240
Aircraft launch and Recovery Equipment (ALRE) Maintenance Action Form (MAF) - 14001_241
PMS MAINTENANCE REQUIREMENT STATUS BOARDS
ALRE PMS maintenance requirement status board (maintenance control)
ALRE PMS maintenance requirement status board (catapult)
TOOL CONTROL PROGRAM (TCP)
QUALITY ASSURANCE BRANCH ORGANIZATION
QUALITY ASSURANCE BRANCH RESPONSIBILITIES AND FUNCTIONS
QUALITY ASSURANCE INSPECTOR QUALIFICATIONS
ALRE Quality Assurance inspector Recommendation/Deslgnatlon form
SUMMARY - 14001_250
SUMMARY-Cont.
Appendix I Glossary - 14001_253
Appendix I Glossary-Cont. - 14001_254
Appendix I Glossary-Cont. - 14001_255
Appendix I Glossary-Cont. - 14001_256
Appendix I Glossary-Cont. - 14001_257
Appendix I Glossary-Cont. - 14001_258
Appendix II References used to Develop this Traman - 14001_259
Appendix II References used to Develop this Traman-Cont. - 14001_260
Appendix II References used to Develop this Traman-Cont. - 14001_261
Index - 14001_263
Index-Cont. - 14001_264
Index-Cont. - 14001_265
Index-Cont. - 14001_266
Assignment Questions - 14001_267
Assignment 1 - 14001_269
Assignment 1-Cont. - 14001_270
Assignment 1-Cont. - 14001_271
Assignment 1-Cont. - 14001_272
Assignment 1-Cont. - 14001_273
Assignment 2 - 14001_274
Assignment 2-Cont. - 14001_275
Assignment 2-Cont. - 14001_276
Assignment 2-Cont. - 14001_277
Assignment 2-Cont. - 14001_278
Assignment 2-Cont. - 14001_279
Assignment 3 - 14001_280
Assignment 3-Cont. - 14001_281
Assignment 3-Cont. - 14001_282
Assignment 3-Cont. - 14001_283
Assignment 3-Cont. - 14001_284
Assignment 3-Cont. - 14001_285
Assignment 3-Cont. - 14001_286
Assignment 4 - 14001_287
Assignment 4-Cont. - 14001_288
Assignment 4-Cont. - 14001_289
Assignment 4-Cont. - 14001_290
Assignment 4-Cont. - 14001_291
