Chapter 1 AFLOAT AND ASHORE FUELS DIVISION ORGANIZATION
AVIATION FUELS DIVISION AFLOAT
FLIGHT DECK
AVIATION FUELS DIVISION ASHORE
STORAGE
CHAPTER 2 GENERAL MAINTENANCE EQUIPMENT
PIPE WRENCHES
SETSCREW WRENCHES (ALLEN AND BRISTOL)
SOCKET WRENCH - 14003_20
RATCHET
FILES - 14003_22
TAPS AND DIES - 14003_23
Types of adjustable
Diestocks, diecollet, and tap wrenches - 14003_25
SCREW AND TAP EXTRACTORS - 14003_26
PIPE AND TUBING CUTTERS AND FLARING TOOLS - 14003_27
TACKLE
Types Of Tackle
PIPE PATCHES
RESINS AND HARDENERS.
Advantages of the Plastic Patch
Application of Plastic Patches
Simple Pipe Patch
Elbow Patch
Corn pound Patch
SAFETY RULES
PORTABLE POWER TOOLS
PRECISION MEASURING EQUIPMENT
MICROMETERS
Nomenclature of an outside micrometer
Reading the Vernier Scale on a Micrometer - 14003_42
Inside Micrometer
VERNIER CALIPER
DEPTH GAGE
DIAL INDICATOR
Dial indicator and attachment
CORROSION CONTROL - 14003_48
CORROSION PREVENTION
BLUEPRINTS AND DRAWINGS - 14003_50
PLANNED MAINTENANCE SYSTEM - 14003_51
QUALITY ASSURANCE (QA) PROGRAM
SAFETY PRECAUTIONS - 14003_53
SUMMARY - 14003_54
CHAPTER 3 QUALITY SURVEILLANCE
VOLATILITY
SPECIFIC GRAVITY
Jet Fuels
QUALITY SURVEILLANCE
CAUSES OF FUEL CONTAMINATION
Sample of JP-5 showing common types of visuallity detected contamination
Microbiological Growth
Visual Contamination Table
Surfactants
INSPECTION OF FUEL
SAMPLING PROCEDURES
Visual Inspection Procedures
CONTAMINATED FUEL DETECTING EQUIPMENT
Bottle washer and drying rack
CONTAMINATED FUEL DETECTOR AEL MK III (CFD)
CONTAMINATED FUEL DETECTOR AEL MK III (CFD)-Cont.
Light Intensity Adjustments
Calibrating the AEL MK III
FREE WATER DETECTOR (AEL MK I AND AEL MK II)
ELECTRIC PENSKY-MARTENS CLOSED CUP FLASH-POINT TESTER
REFRACTOMETER KIT
Equipment in a refractometer kit
Operation of the Refractometer
QUALITY SURVEILLANCE LOG BOOKS
Quality surveillance log format
CHAPTER 4 JP-5 AFLOAT BELOW DECKS SYSTEMS AND OPERATIONS
FILLING AND TRANSFER SYSTEM
Typical JP-5 Filing and Transfer system
Transfer System
STRIPPING SYSTEM
Typical hand-operated stripping system
SERVICE SYSTEM
Typical service system
Typical service system pump-room piping arrangement
JP-5 FUELING SYSTEM COMPONENTS
WEARING RINGS
ROTATING ELEMENT
THEORY OF OPERATION
JP-5 Service-Pump Troubleshooting Guide
CYLINDER AND HEAD ASSEMBLY
PUMP COUPLINGS
Falk Type-F Steelflex Coupling
VALVES - 14003_98
Globe Valves
High Performance Butterfly Valves
Swing Check (One-Way) Valves
VALVE MAINTENANCE
MANIFOLDS
Transfer mainside valve (cutaway)
Flood and Drain Manifolds
Service fuel filter (vertical)
FILTER/SEPARATORS
FALLOUT CHAMBER
OPERATION OF THE MAIN FUEL FILTER
OPERATION OF THE FILTER HYDRAULIC CONTROL SYSTEM
Troubleshooting the Filter Hydraulic Control System
CENTRIFUGAL PURIFIER - 14003_112
Centrifugal purifier - 14003_113
Cover Assembly
Bowl Casing
Spindle assembly
Drive Housing and Assemblies
Bowl Shell Assembly - 14003_118
Bowl shell assembly - 14003_119
NOTE
Purifier Operations
TO PLACE THE PURIFIER IN STAND- BY MODE
Discharge ring size chart
Purifier Maintenance
Removing bowl top coupling nut (with special tool)
Removing coupling ring (with special tool)
Removing disk stack
PRESSURE GAGES
Types of JP-5 tanks
Typical JP-5 storage tank
JP-5 Overflow Tanks
JP-5 Service Tanks
GEMS TANK LEVEL INDICATING (TLI) SYSTEM
ON-OFF-FULL REF. TOGGLE SWITCH
CALIBRATE POTENTIOMETER
ALARM CONTROL SYSTEMS
Control Consoles
Circuit Description
JP-5 FUELING SYSTEM OPERATIONS
SOUNDING TANKS
Sounding Procedure
RECEIVING JP-5 ABOARD
Personnel Preparations
Receiving Operation
Receiving Operation-Cont.
CRITERIA FOR ACCEPTANCE OR REJECTION OF JP-5
SETTLING AND STRIPPING
TRANSFER SYSTEM OPERATIONS
Transferring From Storage to Service-Cont.
Transferring From Storage to Storage
OFF-LOADING JP-5
JP-5 SERVICE SYSTEM OPERATIONS
POLLUTION CONTROL
SUMMARY - 14003_154
CHAPTER 5 JP-5 AFLOAT FLIGHT DECK SYSTEMS AND OPERATIONS
Main Fuel/Defuel Valve
Pressure-Reducing Control Valve
Solenoid-Operated Pilot Valve (SOPV)
Operation of the Cla-Val
Cla-Val fueling operation.
Defueling Operation of the Cla-Val
Cla-Val Fuel/Defuel Pressure-Setting Procedures
FUELING VALVE FAILS TO MAINTAIN DESIGNED DELIVERY PRESSURE
HOSE REELS
FUEL HOSE
Fuel hose couplings
PRESSURE FUELING NOZZLE
GRAVITY (OVERWING) FUELING NOZZLE
PORTABLE DEFUEL PUMPS
CONTINUITY
SHIPBOARD AIRCRAFT REFUELING PROCEDURES
Refueling hand Signals
AIRCRAFT PRESSURE REFUELING WITH ENGINES OFF (COLD REFUELING)-Cont.
Aircraft Pressure Refueling With Engines Operating (Hot Refueling)
REFUELING AIRCRAFT WITH AUXILIARY POWER UNIT (APU) RUNNING - 14003_175
HANDLING OF AIRCRAFT CONTAINING FUEL OTHER THAN JP-5
SAFETY PRECAUTIONS - 14003_177
CHAPTER 6 AFLOAT LUBE OIL AND MOGAS SYSTEMS AND OPERATIONS
Typical lube oil system
Lube Oil Pumps
INITIAL STARTING
MOGAS SYSTEMS AFLOAT
STORAGE TANKS - 14003_184
Outer Tank
Storage Tank Diffuser
Level indicating panel (rear view)
SEAWATER PIPING AND VALVE ARRANGEMENT
OPERATION OF THE SEAWATER SYSTEM
AUTOMATIC PRESSURE- REGULATING SYSTEM
Operation of the Automatic Pressure Regulator
SUDDEN DEMAND DECREASE
SYLPHON PACKLESS GLOBE VALVE
INERT-GAS-PRESSURE REGULATING VALVE
Adjusting the inert-gas-pressure regulating valve
PORTABLE INERTNESS ANALYZER
RECEIVING GASOLINE ABOARD
Gasoline distribution system alignment
replenishing the MOGAS system
STRIPPING THE MOGAS TANKS
MOGAS SERVICING AND SECURING OPERATIONS
GAS-FREEING THE MOGAS SYSTEM
GAS-FREEING THE MOGAS SYSTEM-Cont.
SUMMARY - 14003_204
CHAPTER 7 ASHORE SYSTEMS AND OPERATIONS
Ideal ashore fuel system flow diagram
FUEL-QUALITY MONITORS
AIRCRAFT REFUELER TRUCK FILL STANDS
STORAGE TANKS - 14003_209
AIRCRAFT FUELING SYSTEMS
Aircraft direct refueling system (pit)
MOBILE AIRCRAFT REFUELERS
Flow diagram for mobile refuelers
Refuelers/Defuelers
Daily Checks
Monthly Checks
ASHORE OPERATING PROCEDURES
PRESSURE REFUELING AT DIRECT FUELING STATIONS (PITS) WITH ENGINES OFF (COLD REFUELING)
TRUCK FILL STANDS
COLD REFUELING OF AIRCRAFT BY TRUCK
Refueler approach to prop, prop/jet, and transport aircraft
Alternate refueler approach to a helicopter
OVERWING (GRAVITY) REFUELING BY TRUCK
FUELING WITH ENGINES OPERATING (HOT REFUELING)
Positioning aircraft for pantograph refueling
Hot-Refueling Procedures-Cont.
REFUELING AIRCRAFT WITH AUXILIARY POWER UNIT (APU) RUNNING - 14003_227
DEFUELING AIRCRAFT-Cont.
Aircraft Defueling Certificate
Defueling Procedures
PRODUCT RECEIPT
ASHORE AVIATION FUELS SAFETY
ELIMINATING OTHER SOURCES OF IGNITION
REDUCING AND CONT ROLLING VAPOR GENERATION
CONFINED SPACES
CHAPTER 8 ADMINISTRATION
INSTRUCTIONS AND NOTICES - 14003_238
MAKING CHANGES TO PUBLICATIONS
Aircraft Checker Reports
Sounding Report
CASUALTY REPORTING
SUMMARY - 14003_243
APPENDIX I GLOSSARY - 14003_245
APPENDIX I GLOSSARY-Cont. - 14003_246
APPENDIX I GLOSSARY-Cont. - 14003_247
APPENDIX I GLOSSARY-Cont. - 14003_248
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN - 14003_249
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14003_250
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN - 14003_251
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN - 14003_252
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN - 14003_253
Index - 14003_255
Index-Cont. - 14003_256
Index-Cont. - 14003_257
Index-Cont. - 14003_258
Assignment Questions - 14003_259
Assignment 1 - 14003_261
Assignment 1-Cont. - 14003_262
Assignment 1-Cont. - 14003_263
Assignment 1-Cont. - 14003_264
Assignment 1-Cont. - 14003_265
Assignment 1-Cont. - 14003_266
Assignment 1-Cont. - 14003_267
Assignment 2 - 14003_268
Assignment 2-Cont. - 14003_269
Assignment 2-Cont. - 14003_270
Assignment 2-Cont. - 14003_271
Assignment 2-Cont. - 14003_272
Assignment 2-Cont. - 14003_273
Assignment 2-Cont. - 14003_274
Assignment 2-Cont. - 14003_275
Assignment 3 - 14003_276
Assignment 3-Cont. - 14003_277
Assignment 3-Cont. - 14003_278
Assignment 3-Cont. - 14003_279
Assignment 3-Cont. - 14003_280
Assignment 3-Cont. - 14003_281
Assignment 3-Cont. - 14003_282
Assignment 3-Cont. - 14003_283
Assignment 4 - 14003_284
Assignment 4-Cont. - 14003_285
Assignment 4-Cont. - 14003_286
Assignment 4-Cont. - 14003_287
Assignment 4-Cont. - 14003_288
Assignment 4-Cont. - 14003_289
Assignment 4-Cont. - 14003_290
Assignment 4-Cont. - 14003_291
Assignment 5 - 14003_292
Assignment 5-Cont. - 14003_293
Assignment 5-Cont. - 14003_294
Assignment 5-Cont. - 14003_295
Assignment 5-Cont. - 14003_296
Assignment 5-Cont. - 14003_297
Assignment 6 - 14003_298
Assignment 6-Cont. - 14003_299
Assignment 6-Cont. - 14003_300
Assignment 6-Cont. - 14003_301
Assignment 6-Cont. - 14003_302
AVIATION FUELS DIVISION AFLOAT
FLIGHT DECK
AVIATION FUELS DIVISION ASHORE
STORAGE
CHAPTER 2 GENERAL MAINTENANCE EQUIPMENT
PIPE WRENCHES
SETSCREW WRENCHES (ALLEN AND BRISTOL)
SOCKET WRENCH - 14003_20
RATCHET
FILES - 14003_22
TAPS AND DIES - 14003_23
Types of adjustable
Diestocks, diecollet, and tap wrenches - 14003_25
SCREW AND TAP EXTRACTORS - 14003_26
PIPE AND TUBING CUTTERS AND FLARING TOOLS - 14003_27
TACKLE
Types Of Tackle
PIPE PATCHES
RESINS AND HARDENERS.
Advantages of the Plastic Patch
Application of Plastic Patches
Simple Pipe Patch
Elbow Patch
Corn pound Patch
SAFETY RULES
PORTABLE POWER TOOLS
PRECISION MEASURING EQUIPMENT
MICROMETERS
Nomenclature of an outside micrometer
Reading the Vernier Scale on a Micrometer - 14003_42
Inside Micrometer
VERNIER CALIPER
DEPTH GAGE
DIAL INDICATOR
Dial indicator and attachment
CORROSION CONTROL - 14003_48
CORROSION PREVENTION
BLUEPRINTS AND DRAWINGS - 14003_50
PLANNED MAINTENANCE SYSTEM - 14003_51
QUALITY ASSURANCE (QA) PROGRAM
SAFETY PRECAUTIONS - 14003_53
SUMMARY - 14003_54
CHAPTER 3 QUALITY SURVEILLANCE
VOLATILITY
SPECIFIC GRAVITY
Jet Fuels
QUALITY SURVEILLANCE
CAUSES OF FUEL CONTAMINATION
Sample of JP-5 showing common types of visuallity detected contamination
Microbiological Growth
Visual Contamination Table
Surfactants
INSPECTION OF FUEL
SAMPLING PROCEDURES
Visual Inspection Procedures
CONTAMINATED FUEL DETECTING EQUIPMENT
Bottle washer and drying rack
CONTAMINATED FUEL DETECTOR AEL MK III (CFD)
CONTAMINATED FUEL DETECTOR AEL MK III (CFD)-Cont.
Light Intensity Adjustments
Calibrating the AEL MK III
FREE WATER DETECTOR (AEL MK I AND AEL MK II)
ELECTRIC PENSKY-MARTENS CLOSED CUP FLASH-POINT TESTER
REFRACTOMETER KIT
Equipment in a refractometer kit
Operation of the Refractometer
QUALITY SURVEILLANCE LOG BOOKS
Quality surveillance log format
CHAPTER 4 JP-5 AFLOAT BELOW DECKS SYSTEMS AND OPERATIONS
FILLING AND TRANSFER SYSTEM
Typical JP-5 Filing and Transfer system
Transfer System
STRIPPING SYSTEM
Typical hand-operated stripping system
SERVICE SYSTEM
Typical service system
Typical service system pump-room piping arrangement
JP-5 FUELING SYSTEM COMPONENTS
WEARING RINGS
ROTATING ELEMENT
THEORY OF OPERATION
JP-5 Service-Pump Troubleshooting Guide
CYLINDER AND HEAD ASSEMBLY
PUMP COUPLINGS
Falk Type-F Steelflex Coupling
VALVES - 14003_98
Globe Valves
High Performance Butterfly Valves
Swing Check (One-Way) Valves
VALVE MAINTENANCE
MANIFOLDS
Transfer mainside valve (cutaway)
Flood and Drain Manifolds
Service fuel filter (vertical)
FILTER/SEPARATORS
FALLOUT CHAMBER
OPERATION OF THE MAIN FUEL FILTER
OPERATION OF THE FILTER HYDRAULIC CONTROL SYSTEM
Troubleshooting the Filter Hydraulic Control System
CENTRIFUGAL PURIFIER - 14003_112
Centrifugal purifier - 14003_113
Cover Assembly
Bowl Casing
Spindle assembly
Drive Housing and Assemblies
Bowl Shell Assembly - 14003_118
Bowl shell assembly - 14003_119
NOTE
Purifier Operations
TO PLACE THE PURIFIER IN STAND- BY MODE
Discharge ring size chart
Purifier Maintenance
Removing bowl top coupling nut (with special tool)
Removing coupling ring (with special tool)
Removing disk stack
PRESSURE GAGES
Types of JP-5 tanks
Typical JP-5 storage tank
JP-5 Overflow Tanks
JP-5 Service Tanks
GEMS TANK LEVEL INDICATING (TLI) SYSTEM
ON-OFF-FULL REF. TOGGLE SWITCH
CALIBRATE POTENTIOMETER
ALARM CONTROL SYSTEMS
Control Consoles
Circuit Description
JP-5 FUELING SYSTEM OPERATIONS
SOUNDING TANKS
Sounding Procedure
RECEIVING JP-5 ABOARD
Personnel Preparations
Receiving Operation
Receiving Operation-Cont.
CRITERIA FOR ACCEPTANCE OR REJECTION OF JP-5
SETTLING AND STRIPPING
TRANSFER SYSTEM OPERATIONS
Transferring From Storage to Service-Cont.
Transferring From Storage to Storage
OFF-LOADING JP-5
JP-5 SERVICE SYSTEM OPERATIONS
POLLUTION CONTROL
SUMMARY - 14003_154
CHAPTER 5 JP-5 AFLOAT FLIGHT DECK SYSTEMS AND OPERATIONS
Main Fuel/Defuel Valve
Pressure-Reducing Control Valve
Solenoid-Operated Pilot Valve (SOPV)
Operation of the Cla-Val
Cla-Val fueling operation.
Defueling Operation of the Cla-Val
Cla-Val Fuel/Defuel Pressure-Setting Procedures
FUELING VALVE FAILS TO MAINTAIN DESIGNED DELIVERY PRESSURE
HOSE REELS
FUEL HOSE
Fuel hose couplings
PRESSURE FUELING NOZZLE
GRAVITY (OVERWING) FUELING NOZZLE
PORTABLE DEFUEL PUMPS
CONTINUITY
SHIPBOARD AIRCRAFT REFUELING PROCEDURES
Refueling hand Signals
AIRCRAFT PRESSURE REFUELING WITH ENGINES OFF (COLD REFUELING)-Cont.
Aircraft Pressure Refueling With Engines Operating (Hot Refueling)
REFUELING AIRCRAFT WITH AUXILIARY POWER UNIT (APU) RUNNING - 14003_175
HANDLING OF AIRCRAFT CONTAINING FUEL OTHER THAN JP-5
SAFETY PRECAUTIONS - 14003_177
CHAPTER 6 AFLOAT LUBE OIL AND MOGAS SYSTEMS AND OPERATIONS
Typical lube oil system
Lube Oil Pumps
INITIAL STARTING
MOGAS SYSTEMS AFLOAT
STORAGE TANKS - 14003_184
Outer Tank
Storage Tank Diffuser
Level indicating panel (rear view)
SEAWATER PIPING AND VALVE ARRANGEMENT
OPERATION OF THE SEAWATER SYSTEM
AUTOMATIC PRESSURE- REGULATING SYSTEM
Operation of the Automatic Pressure Regulator
SUDDEN DEMAND DECREASE
SYLPHON PACKLESS GLOBE VALVE
INERT-GAS-PRESSURE REGULATING VALVE
Adjusting the inert-gas-pressure regulating valve
PORTABLE INERTNESS ANALYZER
RECEIVING GASOLINE ABOARD
Gasoline distribution system alignment
replenishing the MOGAS system
STRIPPING THE MOGAS TANKS
MOGAS SERVICING AND SECURING OPERATIONS
GAS-FREEING THE MOGAS SYSTEM
GAS-FREEING THE MOGAS SYSTEM-Cont.
SUMMARY - 14003_204
CHAPTER 7 ASHORE SYSTEMS AND OPERATIONS
Ideal ashore fuel system flow diagram
FUEL-QUALITY MONITORS
AIRCRAFT REFUELER TRUCK FILL STANDS
STORAGE TANKS - 14003_209
AIRCRAFT FUELING SYSTEMS
Aircraft direct refueling system (pit)
MOBILE AIRCRAFT REFUELERS
Flow diagram for mobile refuelers
Refuelers/Defuelers
Daily Checks
Monthly Checks
ASHORE OPERATING PROCEDURES
PRESSURE REFUELING AT DIRECT FUELING STATIONS (PITS) WITH ENGINES OFF (COLD REFUELING)
TRUCK FILL STANDS
COLD REFUELING OF AIRCRAFT BY TRUCK
Refueler approach to prop, prop/jet, and transport aircraft
Alternate refueler approach to a helicopter
OVERWING (GRAVITY) REFUELING BY TRUCK
FUELING WITH ENGINES OPERATING (HOT REFUELING)
Positioning aircraft for pantograph refueling
Hot-Refueling Procedures-Cont.
REFUELING AIRCRAFT WITH AUXILIARY POWER UNIT (APU) RUNNING - 14003_227
DEFUELING AIRCRAFT-Cont.
Aircraft Defueling Certificate
Defueling Procedures
PRODUCT RECEIPT
ASHORE AVIATION FUELS SAFETY
ELIMINATING OTHER SOURCES OF IGNITION
REDUCING AND CONT ROLLING VAPOR GENERATION
CONFINED SPACES
CHAPTER 8 ADMINISTRATION
INSTRUCTIONS AND NOTICES - 14003_238
MAKING CHANGES TO PUBLICATIONS
Aircraft Checker Reports
Sounding Report
CASUALTY REPORTING
SUMMARY - 14003_243
APPENDIX I GLOSSARY - 14003_245
APPENDIX I GLOSSARY-Cont. - 14003_246
APPENDIX I GLOSSARY-Cont. - 14003_247
APPENDIX I GLOSSARY-Cont. - 14003_248
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN - 14003_249
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14003_250
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN - 14003_251
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN - 14003_252
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN - 14003_253
Index - 14003_255
Index-Cont. - 14003_256
Index-Cont. - 14003_257
Index-Cont. - 14003_258
Assignment Questions - 14003_259
Assignment 1 - 14003_261
Assignment 1-Cont. - 14003_262
Assignment 1-Cont. - 14003_263
Assignment 1-Cont. - 14003_264
Assignment 1-Cont. - 14003_265
Assignment 1-Cont. - 14003_266
Assignment 1-Cont. - 14003_267
Assignment 2 - 14003_268
Assignment 2-Cont. - 14003_269
Assignment 2-Cont. - 14003_270
Assignment 2-Cont. - 14003_271
Assignment 2-Cont. - 14003_272
Assignment 2-Cont. - 14003_273
Assignment 2-Cont. - 14003_274
Assignment 2-Cont. - 14003_275
Assignment 3 - 14003_276
Assignment 3-Cont. - 14003_277
Assignment 3-Cont. - 14003_278
Assignment 3-Cont. - 14003_279
Assignment 3-Cont. - 14003_280
Assignment 3-Cont. - 14003_281
Assignment 3-Cont. - 14003_282
Assignment 3-Cont. - 14003_283
Assignment 4 - 14003_284
Assignment 4-Cont. - 14003_285
Assignment 4-Cont. - 14003_286
Assignment 4-Cont. - 14003_287
Assignment 4-Cont. - 14003_288
Assignment 4-Cont. - 14003_289
Assignment 4-Cont. - 14003_290
Assignment 4-Cont. - 14003_291
Assignment 5 - 14003_292
Assignment 5-Cont. - 14003_293
Assignment 5-Cont. - 14003_294
Assignment 5-Cont. - 14003_295
Assignment 5-Cont. - 14003_296
Assignment 5-Cont. - 14003_297
Assignment 6 - 14003_298
Assignment 6-Cont. - 14003_299
Assignment 6-Cont. - 14003_300
Assignment 6-Cont. - 14003_301
Assignment 6-Cont. - 14003_302
