CHAPTER 1 AIRCRAFT CONSTRUCTION AND MATERIALS
ENGINE MOUNTS
Typical fuselage station diagram
WINGS - 14018_16
FLIGHT CONTROL SURFACES - 14018_17
Lateral Control Systems
ELEVATOR CONTROL SYSTEM
Stabilizer control system - 14018_20
WING SURFACE CONTROL SYSTEM - 14018_21
Secondary Flight Controls
LANDING GEAR
Main Landing Gear
RETRACTING MECHANISMS
ARRESTING GEAR - 14018_26
CATAPULT EQUIPMENT
ROTARY-WING AIRCRAFT - 14018_28
MAIN ROTOR ASSEMBLY
TAIL ROTOR GROUP - 14018_30
STRUCTURAL STRESS
SPECIFIC ACTION OF STRESSES - 14018_32
COMMON METALLIC MATERIALS
METALLIC MATERIALS
PROPERTIES OF METALS
QUALITIES OF METALS
METAL WORKING PROCESSES
Cold-Working
ALLOYING OF METALS
HARDNESS TESTING METHODS
CHROMIUM-NICKEL OR STAINLESS STEELS
NONFERROUS AIRCRAFT METALS
Designations for Aluminum Alloy Groups
Titanium and Titanium Alloys
Copper and Copper Alloys
Magnesium and Magnesium Alloys
HARDNESS TESTING
BRINELL TESTER
ROCKWELL TESTER
RIEHLE TESTER
Removal and Replacement of a Penetrator
Cutaway of Barcol tester
NONMETALLIC MATERIALS - 14018_53
Storage and Handling.
REINFORCED PLASTICS
COMPOSITE MATERIAL
RECOMMENDED READING LIST - 14018_57
CHAPTER 2 AIRCRAFT HARDWARE AND SEALS
Rivet Composition
ALLOY 5056 RIVETS
FASTENERS (SPECIAL)
Jo-Bolt Fasteners
Camloc 4002 series fastener
Camloc high-stress panel fastener
AIRLOC FASTENERS
Miscellaneous Fasteners - 14018_67
Flexible line connectors - 14018_68
Flexible line coupling
Installation of rigid line couplings - 14018_70
RIGID COUPLINGS
FASTENERS (THREADED)
Bolts
BOLT HEADS.
Bolt Threads
Bolt Material
Nuts
Plate Nuts
Screws - 14018_79
WASHERS
CABLES
Fittings
GUIDES
Pulleys
SECTORS AND QUADRANTS
AIRCRAFT HYDRAULIC HARDWARE AND SEALS
Quick disconnects properly and improperly connected
HYDRAULIC SEALS
Action of O-rings
Identification - 14018_90
Removal and Installation
O-ring removal.
Backup Rings
O-ring installation
INSTALLATION - 14018_95
Properly Installed gasket and backup ring
Installation of Teflon backup rings (internal)
Wipers
Protective Closures
AIRCRAFT ELECTRICAL SYSTEM HARDWARE
TERMINALS
STATIC DISCHARGERS
COTTER PINS - 14018_103
TURNBUCKLE SAFETYING
Clip-Locking Turnbuckles
CHAPTER 3 GENERAL AIRCRAFT MAINTENANCE
WORK CENTER RESPONSIBILITIES
OCCUPATIONAL AWARENESS
Material safety data sheet
Material safety data sheetContinued
AIRCRAFT DRAWINGS
MEANING OF LINES
Electrical Symbols
Arresting gear system schematic
Nosewheel steering system shcematic
DIAGRAMS
Hydraulic system schematic
Schematic Diagrams
Troubleshooting Flight Hydraulic Power System
TROUBLESHOOTING AIRCRAFT SYSTEMS
Troubleshooting Emergency/Parking Brake System
TROUBLESHOOTING PROCEDURES
TESTING AND OPERATIONAL CHECKS
TORQUING OF FASTENERS
Recommended Torque Values (Inch-Pounds)
Torque wrenches - 14018_127
TORQUING COMPUTATION
Common Military Lubricants and Their Use
Lubrication Fittings
LUBRICATION CHARTS
Typical lubrication MRC
Typical lubrication MRC-Continued
WEIGHING AND BALANCING AIRCRAFT
WEIGHT
STATIONARY PIT-TYPE SCALES
Weighing Procedure
Wire rope slings
LIFTING SLINGS IDENTIFICATION
LIFTING SLING MAINTENANCE
WIRE ROPE
Cable lay length
AIRCRAFT JACKING
HAND CARRIED
Airframe (Tripod) Jacks
PREOPERATIONAL INSPECTION
General Hazards - 14018_147
JACKING PROCEDURES
Leveling Aircraft
FUEL TANK CONSTRUCTION
SELF-SEALING CELL (STANDARD CONSTRUCTION)
SELF-SEALING CELL (NONSTANDARD CONSTRUCTION)
INTEGRAL FUEL CELLS REPAIR
RUNNING LEAK
Injection of sealing compound
RECOMMENDED READING LIST - 14018_156
RECOMMENDED READING LIST-Cont.
CHAPTER 4 HYDRAULIC CONTAMINATION AND RELATED SERVICING/TEST EQUIPMENT
MAINTENANCE PROCEDURES - 14018_160
MAINTENANCE PRACTICES
PARTICULATE CONTAMINATION
Organic Contamination
FLUID CONTAMINATION
SAMPLING POINTS
ANALYSIS METHODS
P/N57L414 contamination analysis kit
Preparation
Contamination analysis kit components
Sample Processing
ELECTRONIC PARTICLE COUNT ANALYSIS
DECONTAMINATION
Recirculation Cleaning
Flushing - 14018_174
SELECTION OF METHOD
CONTAMINATION CONTROL SEQUENCE.
Sequence control chart for aircraft system decontamination
HYDRAULIC FLUIDS
CHECKING AIRCRAFT HYDRAULIC FLUID LEVELS
Approved Hydraulic Fluid Dispensing Equipment
SPECIFIC SUPPORT EQUIPMENT
Model HSU-1 fluid service unit - 14018_182
Model HSU-1 Fluid Service Unit - 14018_183
PORTABLE HYDRAULIC TEST STANDS
AHT-63 Portable Hydraulic Test Stand
A/M27T-5 Main Control Panel Controls and Indicators
A/M27T-5 Main Control Panel Controls and IndicatorContinued
A/M27T-5 Main Control Panel Controls and Indicators-Continued
AHT-63 control panel controls and instruments - 14018_189
AHT-63 Control Panel Controls and Instruments - 14018_190
AHT-63 Control Panel Controls and InstrumentsContinued
APPLYING HYDRAULIC POWER
MULTISYSTEM OPERATION
Model HCT-10 Stationary Hydraulic Test Stand
AIR BLEEDING
CONTAMINATION CONTROL - 14018_196
FLUID SAMPLING, ANALYSIS, AND DECONTAMINATION
Flushing - 14018_198
RECOMMENDED READING LIST - 14018_199
CHAPTER 5 HOSE FABRICATION AND MAINTENANCE
HOSE ASSEMBLY HARDWARE
HOSE FITTINGS
Synthetic hose fittings
Synthetic hose fittingsContinued - 14018_205
Synthetic hose fittingsContinued - 14018_206
Teflon hose fittings
Teflon hose fittingsContinued
Hose Fitting Color and Material Code
COMMERCIALLY MANUFACTURED HOSE ASSEMBLIES
EQUIPMENT AND TOOLS
PROCEDURES - 14018_212
Determining hose assembly length
PREFORMED HOSE ASSEMBLIES
PROTECTIVE FIRESLEEVES
AIRCRAFT HOSE BURST TEST STANDS
Hose Assembly Proof Pressure Test Data
AIRCRAFT HYDRAULIC HOSE BURST TEST STAND (GREER)
Function of Controls and Instruments
Controls and instruments
Functions of Controls and Instruments
Test Procedures
HOSE AND HOSE ASSEMBLY MAINTENANCE
INSTALLING HOSE OR HOSE ASSEMBLIES
Hose Minimum Bend Data
Installation Procedures.
Clamp installation
AGE CONTROL AND SERVICE LIFE
RECOMMENDED READING LIST - 14018_229
CHAPTER 6 TUBING FABRICATION AND MAINTENANCE
Corrosion-Resistant Steel Tubing
Aluminum Alloy Tubing Applications
Typical styles of MS fittings
Typical styles of AN fittings
Typical style of Permaswage fittings
Typical style of Dynatube fittings
TUBE CUTTING
TUBE BENDING
Mechanical Operated Tube Bender
TUBE JOINT PREPARATION
Flareless Fitting
Tube Projection From Sleeve Pilot
PROOF PRESSURE TESTING
PROTECTIVE PAINT FINISH
IDENTIFICATION - 14018_246
Color-coded functional identification tapes
Color-coded functional identification tapesContinued
TUBING AND TUBE ASSEMBLIES MAINTENANCE
Damaged fittings.
INSTALLATION - 14018_251
Maximum Distance Between Supports for Aluminum Tubing
REPAIR
Reworking damaged fittings
Permaswage Fitting Repair
Permaswage Tool Kit D10031-812S
Basic swage tool assembly
Dynatube Fitting Repair
Splice assembly repair
RECOMMENDED READING LIST - 14018_260
CHAPTER 7 BASIC HYDRAULIC/PNEUMATIC AND EMERGENCY POWER SYSTEMS
Open Center
Closed center hydraulic system schematic
Closed Center-Cont.
HYDRAULIC COMPONENTS - 14018_265
Hydraulic reservoir instruction plate
Nonpressurized Reservoirs
QUANTITY INDICATING GAUGE
RESERVOIR MANUAL AIR BLEED (VENT) VALVE
CHEMICAL AIR DRIER
AIR RELIEF VALVE
Fluid-Pressurized Reservoirs
Hand Pumps
Power-Driven Pumps
PISTON-TYPE PUMP (CONSTANT DISPLACEMENT)
PISTON-TYPE PUMPS (STRATOPOWER VARIABLE DISPLACEMENT)
Pressure Control
Fluid flow
PISTON-TYPE PUMP (VICKERS ELEC- TRIC MOTOR-DRIVEN VARIABLE DIS- PLACEMENT)
Motor-driven variable displacement piston pump
Motor-driven variable displacement piston pump schematic
RELIEF VALVES
Pump compensation
Thermal Relief Valves
SHUTOFF VALVES
Motor Operated Shutoff Valves
Electric solenoid shutoff valve
HYDRAULIC FLUID COOLERS
Hydraulic fluid cooler
Fin Tubing Types
FILTERS
Typical filter arrangement in hydraulic system
FILTER ELEMENT
Differential Pressure Indicators
Maintenance - 14018_295
ACCUMULATORS
Cylindrical Type
Maintenance - 14018_298
PRESSURE INDICATORS
GAUGE AND PRESSURE TRANSMITTER SNUBBERS
EMERGENCY SYSTEMS - 14018_301
Ram air turbine hydraulic pump assembly
Pneumatic System
MOISTURE SEPARATORS
Air cylinder
RECOMMENDED READING LIST - 14018_306
CHAPTER 8 BASIC ACTUATING SYSTEMS
Double-Acting Actuating Cylinder
Mechanical-Lock Actuating Cylinder
FINGER-LOCK ACTUATOR.
Typical finger-lock actuating cylinder
MAINTENANCE OF ACTUATING CYLINDERS
Control surface actuating cylinder
Typical hydraulic motor
SELECTOR VALVES
Cutaway view of selector valve body
Working view of a poppet-type selector valve
Slide-Type Selector Valve - 14018_318
Slide-type selector valve - 14018_319
CHECK VALVES
Solenoid-operated selector valve
Maintenance of Check Valves
Mechanically-Operated Sequence Valve
Pressure-Operated (Priority) Sequence Valve
RESTRICTORS - 14018_325
Restrictors - 14018_326
PRESSURE-REDUCING VALVES
HYDRAULIC FUSES
RECOMMENDED READING LIST - 14018_329
CHAPTER 9 FIXED-WING FLIGHT CONTROL SYSTEMS
HYDRAULICALLY OPERATED FLIGHT CONTROL SYSTEM
PRIMARY FLIGHT CONTROL SYSTEMS
Elevator aft bobweight and damper assembly
Horizontal Stabilizer Control System (Single Axis)
Stabilizer control system - 14018_336
Stabilizer control system schematic
PARALLEL MODE
Horizontal Stabilizer Control System (Double Axis)
Aileron Control System
Aileron power mechanism
Flaperon Control System
Eddy current damper
AUTOPILOT ACTUATOR
SYSTEM ACTUATORS
Combination Aileron/Spoiler Deflector System
Aircon and spoiler/deflector system
DIRECTIONAL CONTROL SYSTEMS
ELECTRONIC CONTROL SYSTEMS
Electronic flight controls
BACKUP SYSTEM
BACKUP SYSTEM-Cont.
CONTROL SYSTEMS MALFUNCTIONS
ALIGNMENT AND OPERATIONAL CHECKS
CABLE AND RIGID CONTROL SYSTEMS MAINTENANCE
CABLE MAINTENANCE
Quick-disconnect procedures
BELL CRANKS AND WALKING BEAMS
RIGGING AND ADJUSTING TOOLS
Rigging pin set.
Throwboards
CABLE AND RIGID CONTROL SYSTEMS RIGGING
CABLE FABRICATION
Terminal Swaging
Locating the terminal in the swaging tool
Proof-Testing Cables
SECONDARY FLIGHT CONTROL SYSTEMS
CONVENTIONAL WING FLAP SYSTEM-Cont.
LEADING/TRAILING EDGE WING FLAP SYSTEMS
HYDRAULIC DROOP AILERON SYSTEM
Flap control circuit
SEMI-INDEPENDENT FLAP AND SLAT SYSTEM
FLAP ACTUATOR
DIRECT LIFT CONTROL (DLC)
WING SURFACE CONTROL SYSTEM - 14018_375
SPEED BRAKE SYSTEM
Wingtip Type
TRIM SYSTEM
Longitudinal Trim
CONTROL SYSTEM MAINTENANCE
MAJOR ASSEMBLY REMOVAL/INSTALLATION AND AIRCRAFT ALIGNMENT
STABILIZERS
ALIGNMENT LEVELING METHODS
Transit leveling
Plumb Bob and Datum Plate
ALIGNMENT CHECK
Aircraft alignment data
Aircraft alignment data and measurement chart.
RECOMMENDED READING LIST - 14018_389
CHAPTER 10 ROTARY-WING FLIGHT CONTROL SYSTEMS
ROTOR AREA
BLADE FLAPPING
GYROSCOPIC PRECESSION
Representative types of naval helicopters
HELICOPTER FLIGHT CONTROLS
Flight control systems
FLIGHT CONTROL SYSTEMS COMPONENTS
Primary Servo Cylinders
Swashplate Assembly
ROTARY-WING MAINTENANCE
Blade trackingStrobex
ROTOR BRAKE SYSTEM
Rotor brake and system schematic
AUTOMATIC BLADE FOLDING SYSTEM
Automatic blade folding system schematic.
Automatic blade folding system schematicContinued
Blade Spreading Operations
AUTOMATIC BLADE FOLDING SYSTEM MAINTENANCE
AUTOMATIC BLADE FOLDING SYSTEM MAINTENANCE-Cont.
CHAPTER 11 AIRCRAFT WHEELS, TIRES, AND TUBES
Typical divided (split) wheel assembly
Typical wheel assembly
ORGANIZATIONAL-LEVEL TIRE AND WHEEL MAINTENANCE
Installation - 14018_415
INTERMEDIATE-LEVEL WHEEL MAINTENANCE
Aircraft tires-tubes-wheels safety poster
Fuse plugs
Bearing Maintenance
AIRCRAFT TIRES
Tread Patterns
Ply Rating
Size Designation
New tire identification markings
Rebuilt Tires Identification Markings
TIRE STORAGE
Tire slippage mark
AIRCRAFT TIRE MAINTENANCE
BREAKING THE BEAD
Using bead-breaking pump
MOUNTING DIVIDED (SPLIT) WHEELS
Nitrogen servicing units
MOUNTING REMOUNTABLE FLANGE WHEELS
Operator position while servicing tire
Valve core identification
TIRE RETREADING AND REPAIR
Uneven Tread Wear
AIRCRAFT TUBES
Nonserviceable Tubes
CHAPTER 12 LANDING GEAR, BRAKES, AND HYDRAULIC UTILITY SYSTEMS
LANDING GEAR SYSTEMS OPERATION
Nose gear up cycle schematic.
EMERGENCY SYSTEMS - 14018_444
Emergency landing gear extension system
LANDING GEAR COMPONENTS
LANDING GEAR DOORS
SHOCK STRUTS
Landing gear shock strut (metering tube type)
MECHANICAL LINKAGE
NOSEWHEEL STEERING SYSTEMS
NOSEWHEEL STEERING SYSTEM COMPONENTS
Nosewheel steering system schematic
Hydraulic Components - 14018_454
Nose gear steering system diagram
MECHANICALLY CONTROLLED NOSE STEERING SYSTEM MAINTENANCE
Steering Assembly Maintenance
GENERAL LANDING GEAR SYSTEMS MAINTENANCE
TROUBLESHOOTING - 14018_459
LOWER STRUT AND GLAND SEAL REPLACEMENT
STRUT REMOVAL AND REPLACEMENT
SERVICING, BLEEDING, AND INSPECTING SHOCK STRUTS
Servicing a landing gear strut
Landing gear strut servicing instruction plate
Bleeding
INTERMEDIATE MAINTENANCE REPAIR AND SEAL REPLACEMENT
Repair or Replacement
BRAKE SYSTEMS
Typical independent-type brake system
Goodyear Master Cylinder
POWER BOOST BRAKE SYSTEM
POWER BRAKE CONTROL VALVE SYSTEM
Power Brake Control Valve (Pressure Ball Check Type)
Brake Debooster Cylinder
BRAKE ASSEMBLIES
Exploded view of single disc brake assembly
DUAL DISC BRAKES
Crosssectional view of multiple disc brake
MULTIPLE/TRIMETALLIC DISC BRAKE
Power/manual brake systems-schematic
INDEPENDENT-TYPE BRAKE SYSTEM
WEAR CHECK METHOD (NO. 1)
Bleeding Procedures
BOTTOM-UP METHOD
BRAKE SYSTEM COMPONENT MAINTENANCE
POWER BRAKE VALVE
POWER/MANUAL BRAKE VALVE
MASTER BRAKE CYLINDER
Testing
AUTOMATIC BRAKE ADJUSTER VALVE
Brake selector valveexploded view
SWIVEL MAINTENANCE
BRAKE ASSEMBLY MAINTENANCE.
Captured nontorquing-type automatic adjuster
Single disc brake-repair and parts replacement diagram
Dual disc brakerepair and parts replacement
SINGLE AND DUAL DISC BRAKES-Cont.
Seal replacement and piston return adjustment
Seal replacement and piston return adjustmentContinued
Trimetallic brake assembly-cross section
TRIMETALLIC DISC BRAKES
WEAR PAD REPLACEMENT
SKID CONTROL SYSTEM MAINTENANCE
ARRESTING GEAR SYSTEM
LIQUID SPRING
DAMPER CYLINDER
Arresting gear assembly
CATAPULT LAUNCH SYSTEM
Catapult system hydraulic schematic
IN-FLIGHT REFUELING SYSTEMS
WING FOLD SYSTEMS - 14018_511
Wing fold schematic (spread and locked condition)
WING FOLD SYSTEMS - 14018_513
GENERATOR DRIVE SYSTEM (HYDRAULICALLY OPERATED)
VARIABLE RAMP AND BELLMOUTH SYSTEMS
Variable bellmouth system
Bomb bay door hydraulic schematic
Windshield wiper schematic
WINDSHIELD WIPER SYSTEM
Windshicld wiper unit.
CHAPTER 13 AIRCRAFT METALLIC REPAIR
Rotary Rivet Cutters
Bucking Bars
Machine Countersink
POWER TOOLS - 14018_525
Rivet Head Shaver
Pneumatic Riveters
SQUEEZE RIVETER
SPECIAL TOOLS
Dimple Countersinking Tools
Hot dimpling kit.
Squaring Shears
Hand Bench Shears
Sheet Metal Bending Equipment
CORNICE BRAKE
BOX AND PAN BRAKE
SHEET METAL FABRICATION
LAYOUT PROCEDURES
Open angle
BENDING SHEET METAL
Stakes and stake plate
Bending on a Brake
Bending on a Bar Folder
FORMING SHEET METAL
Rotary Forming
RIVETING PROCEDURES
Spacing and Edge Distance
Drilling Rivet Holes
Rivet Removal
BLIND RIVET INSTALLATION
Self-plugging rivet (mechanical lock) pull tool
Hydo-shift series gun
Specia1 use heads
Installation Procedures
Removing self-plugging rivets (mechanical lock)
AIRCRAFT METALLIC REPAIR
Investigation of Damage
CLEANUP OF DAMAGE.
Classification of damages
Layout for Repair
Figure 13-57.How to use a structural repair manual
TYPES OF REPAIRS
Flush Patches
FLUSH PATCH CLEAR OF INTERNAL STRUCTURES
FLUSH PATCH OVER INTERNAL STRUCTURES
CHEM-MILLED SKIN REPAIR
SKIN REPLACEMENT
Using a hole finder
STRINGERS
Stringer repair by insertion
RIBS
BULKHEADS
Forward fuselage (semimonocoque)
CHAPTER 14 AIRCRAFT NONMETALLIC REPAIR
Cleaning Plastic Surfaces
SANDING
BUFFING
Installing Plastic Panels
REPAIRING REINFORCED PLASTIC
PLY DAMAGE (SANDWICH LAMINATES)
PLY DAMAGE (SOLID LAMINATES)
Delaminated ply repair
Repairing Facing and Core Damage
HONEYCOMB CORE - 14018_585
Finishing Repaired Areas
REPAIRING SANDWICH CONSTRUCTION MATERIALS
HONEYCOMB CORE - 14018_588
Sandwich construction puncture repair (honeycomb core)
BALSA WOOD CORE
Repairing The Trailing Edge of an Airfoil
TYPES OF ADVANCED COMPOSITE MATERIALS
Aircraft Advanced Composite Application Usage
Graphite Fibers
Response to applied loads
CATEGORIES OF COMPOSITE MATERIAL DAMAGE
ASSESSMENT OF COMPOSITE MATERIAL DAMAGE
DAMAGE CLASSIFICATIONS
Example of repairable damage on composite material
REPAIR CRITERIA
Repair Tools
HAZARDS AND SAFETY PRECAUTIONS
AIRCRAFT PAINTING
SURFACE PREPARATION - 14018_604
PAINT FEATHERING
TOUCHUP PROCEDURES
Polyurethane Paint Systems
Du Pont Teflon Filled Polyurethane Paint
PAINTING SPECIFICATIONS
PAINTING EQUIPMENT AND MAINTENANCE PROCEDURES
National star insignia
Spray Gun Maintenance
Causes of jerky or fluttering spray
Faulty spray patterns and how to correct them
Cleaning pressure-feed spray gun
Air Compressors
SPRAY GUN TECHNIQUE
SEALANTS AND SEALING PRACTICES
APPLICATION OF SEALANTS - 14018_619
Sealant applied to aircraft exterior surfaces - 14018_620
Sealing Compound MIL-S-8802
RECOMMENDED READING LIST - 14018_622
CHAPTER 15 NONDESTRUCTIVE INSPECTIONS, WELDING, AND HEAT TREATMENT
NDI PERSONNEL
NDI CERTIFICATION RECORD
NDI TECHNICIAN/OPERATOR WORK RECORD
Intermediate Maintenance Activities
NDI INSPECTION METHODS
LONGITUDINAL MAGNETIZATION
PARTICLES AND METHODS OF APPLI- CATION
RADIOGRAPHIC INTERPRETATION
Ultrasonic Inspection
SURFACE WAVE
TEST COIL CONFIGURATIONS
QUALIFICATIONS OF WELDERS
RECERTIFICATION OF WELDERS
Welding Examination Record (NAVAIR 13100/2) (front)
Welding Examination Record (NAVAIR 13100/2) (back)
OXYACETYLENE WELDING
PRESSURE REGULATORS
Single-stage oxygen regulator
ACETYLENE CYLINDERS
Equal pressure welding torch
WELDING (FILLER) RODS
FLAME ADJUSTMENT
Fundamental Welding Techniques
BACKHAND WELDING
Welded Joints
BUTT JOINTS
TEE JOINTS
CORNER JOINTS
GAS TUNGSTEN-ARC WELDING
Welding Currents
TORCHES
Welding Procedures
GMA Welding Equipment
SHIELDING GAS
WELDING SAFETY PRECAUTIONS
PRINCIPLES OF HEAT TREATMENT
FORMS OF HEAT TREATMENT
HEAT TREATMENT OF FERROUS METALS (STEEL)
Forms of Heat Treatment of Steel
Quenching Media
ANNEALING AND NORMALIZING
CASE HARDENING
Heat Treating Procedures
ANNEALING OF HEAT-TREATED ALLOYS
APPENDIX I GLOSSARY - 14018_669
APPENDIX I GLOSSARY-Cont. - 14018_670
APPENDIX I GLOSSARY-Cont. - 14018_671
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN - 14018_673
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14018_674
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14018_675
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14018_676
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14018_677
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14018_678
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14018_679
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont.
Index - 14018_681
Index-Cont. - 14018_682
Index-Cont. - 14018_683
Index-Cont. - 14018_684
Index-Cont. - 14018_685
Index-Cont. - 14018_686
Index-Cont. - 14018_687
Index-Cont. - 14018_688
Index-Cont. - 14018_689
Index-Cont. - 14018_690
Index-Cont. - 14018_691
Index-Cont. - 14018_692
Index-Cont. - 14018_693
Index-Cont. - 14018_694
Index-Cont. - 14018_695
Index-Cont. - 14018_696
Index-Cont. - 14018_697
Index-Cont. - 14018_698
Index-Cont. - 14018_699
Index-Cont. - 14018_700
Index-Cont. - 14018_701
Assignment Questions - 14018_703
ASSIGNMENT 1 - 14018_705
ASSIGNMENT 1-Cont. - 14018_706
ASSIGNMENT 1-Cont. - 14018_707
ASSIGNMENT 1-Cont. - 14018_708
ASSIGNMENT 1-Cont. - 14018_709
ASSIGNMENT 2 - 14018_710
ASSIGNMENT 2-Cont. - 14018_711
ASSIGNMENT 2-Cont. - 14018_712
ASSIGNMENT 2-Cont. - 14018_713
ASSIGNMENT 2-Cont. - 14018_714
ASSIGNMENT 3 - 14018_715
ASSIGNMENT 3-Cont. - 14018_716
ASSIGNMENT 3-Cont. - 14018_717
ASSIGNMENT 3-Cont. - 14018_718
ASSIGNMENT 3-Cont. - 14018_719
ASSIGNMENT 3-Cont.
ASSIGNMENT 4
ASSIGNMENT 4-Cont. - 14018_722
ASSIGNMENT 4-Cont. - 14018_723
ASSIGNMENT 4-Cont. - 14018_724
ASSIGNMENT 4-Cont. - 14018_725
ASSIGNMENT 5
ASSIGNMENT 5-Cont. - 14018_727
ASSIGNMENT 5-Cont. - 14018_728
ASSIGNMENT 5-Cont. - 14018_729
ASSIGNMENT 5-Cont. - 14018_730
ASSIGNMENT 5-Cont. - 14018_731
ASSIGNMENT 6
ASSIGNMENT 6-Cont. - 14018_733
ASSIGNMENT 6-Cont. - 14018_734
ASSIGNMENT 6-Cont. - 14018_735
ASSIGNMENT 6-Cont. - 14018_736
ASSIGNMENT 7 - 14018_737
ASSIGNMENT 7-Cont. - 14018_738
ASSIGNMENT 7-Cont. - 14018_739
ASSIGNMENT 7-Cont. - 14018_740
ASSIGNMENT 8 - 14018_741
ASSIGNMENT 8-Cont. - 14018_742
ASSIGNMENT 8-Cont. - 14018_743
ASSIGNMENT 8-Cont. - 14018_744
ASSIGNMENT 8-Cont. - 14018_745
ASSIGNMENT 8-Cont. - 14018_746
ASSIGNMENT 9 - 14018_747
ASSIGNMENT 9-Cont. - 14018_748
ASSIGNMENT 9-Cont. - 14018_749
ASSIGNMENT 9-Cont. - 14018_750
ASSIGNMENT 9-Cont. - 14018_751
ASSIGNMENT 10 - 14018_752
ASSIGNMENT 10-Cont. - 14018_753
ASSIGNMENT 10-Cont. - 14018_754
ASSIGNMENT 10-Cont. - 14018_755
ASSIGNMENT 10-Cont. - 14018_756
ASSIGNMENT 10-Cont. - 14018_757
ASSIGNMENT 10-Cont. - 14018_758
ASSIGNMENT 11 - 14018_759
ASSIGNMENT 11-Cont. - 14018_760
ASSIGNMENT 11-Cont. - 14018_761
ASSIGNMENT 11-Cont. - 14018_762
ASSIGNMENT 11-Cont. - 14018_763
ASSIGNMENT 12 - 14018_764
ASSIGNMENT 12-Cont. - 14018_765
ASSIGNMENT 12-Cont. - 14018_766
ASSIGNMENT 12-Cont. - 14018_767
ASSIGNMENT 12-Cont. - 14018_768
ASSIGNMENT 12-Cont. - 14018_769
ASSIGNMENT 12-Cont. - 14018_770
ASSIGNMENT 13
ASSIGNMENT 13-Cont. - 14018_772
ASSIGNMENT 13-Cont. - 14018_773
ASSIGNMENT 13-Cont. - 14018_774
ASSIGNMENT 13-Cont. - 14018_775
ASSIGNMENT 13-Cont. - 14018_776
ASSIGNMENT 13-Cont. - 14018_777
ASSIGNMENT 14
ASSIGNMENT 14-Cont. - 14018_779
ASSIGNMENT 14-Cont. - 14018_780
ASSIGNMENT 14-Cont. - 14018_781
ASSIGNMENT 14-Cont. - 14018_782
ENGINE MOUNTS
Typical fuselage station diagram
WINGS - 14018_16
FLIGHT CONTROL SURFACES - 14018_17
Lateral Control Systems
ELEVATOR CONTROL SYSTEM
Stabilizer control system - 14018_20
WING SURFACE CONTROL SYSTEM - 14018_21
Secondary Flight Controls
LANDING GEAR
Main Landing Gear
RETRACTING MECHANISMS
ARRESTING GEAR - 14018_26
CATAPULT EQUIPMENT
ROTARY-WING AIRCRAFT - 14018_28
MAIN ROTOR ASSEMBLY
TAIL ROTOR GROUP - 14018_30
STRUCTURAL STRESS
SPECIFIC ACTION OF STRESSES - 14018_32
COMMON METALLIC MATERIALS
METALLIC MATERIALS
PROPERTIES OF METALS
QUALITIES OF METALS
METAL WORKING PROCESSES
Cold-Working
ALLOYING OF METALS
HARDNESS TESTING METHODS
CHROMIUM-NICKEL OR STAINLESS STEELS
NONFERROUS AIRCRAFT METALS
Designations for Aluminum Alloy Groups
Titanium and Titanium Alloys
Copper and Copper Alloys
Magnesium and Magnesium Alloys
HARDNESS TESTING
BRINELL TESTER
ROCKWELL TESTER
RIEHLE TESTER
Removal and Replacement of a Penetrator
Cutaway of Barcol tester
NONMETALLIC MATERIALS - 14018_53
Storage and Handling.
REINFORCED PLASTICS
COMPOSITE MATERIAL
RECOMMENDED READING LIST - 14018_57
CHAPTER 2 AIRCRAFT HARDWARE AND SEALS
Rivet Composition
ALLOY 5056 RIVETS
FASTENERS (SPECIAL)
Jo-Bolt Fasteners
Camloc 4002 series fastener
Camloc high-stress panel fastener
AIRLOC FASTENERS
Miscellaneous Fasteners - 14018_67
Flexible line connectors - 14018_68
Flexible line coupling
Installation of rigid line couplings - 14018_70
RIGID COUPLINGS
FASTENERS (THREADED)
Bolts
BOLT HEADS.
Bolt Threads
Bolt Material
Nuts
Plate Nuts
Screws - 14018_79
WASHERS
CABLES
Fittings
GUIDES
Pulleys
SECTORS AND QUADRANTS
AIRCRAFT HYDRAULIC HARDWARE AND SEALS
Quick disconnects properly and improperly connected
HYDRAULIC SEALS
Action of O-rings
Identification - 14018_90
Removal and Installation
O-ring removal.
Backup Rings
O-ring installation
INSTALLATION - 14018_95
Properly Installed gasket and backup ring
Installation of Teflon backup rings (internal)
Wipers
Protective Closures
AIRCRAFT ELECTRICAL SYSTEM HARDWARE
TERMINALS
STATIC DISCHARGERS
COTTER PINS - 14018_103
TURNBUCKLE SAFETYING
Clip-Locking Turnbuckles
CHAPTER 3 GENERAL AIRCRAFT MAINTENANCE
WORK CENTER RESPONSIBILITIES
OCCUPATIONAL AWARENESS
Material safety data sheet
Material safety data sheetContinued
AIRCRAFT DRAWINGS
MEANING OF LINES
Electrical Symbols
Arresting gear system schematic
Nosewheel steering system shcematic
DIAGRAMS
Hydraulic system schematic
Schematic Diagrams
Troubleshooting Flight Hydraulic Power System
TROUBLESHOOTING AIRCRAFT SYSTEMS
Troubleshooting Emergency/Parking Brake System
TROUBLESHOOTING PROCEDURES
TESTING AND OPERATIONAL CHECKS
TORQUING OF FASTENERS
Recommended Torque Values (Inch-Pounds)
Torque wrenches - 14018_127
TORQUING COMPUTATION
Common Military Lubricants and Their Use
Lubrication Fittings
LUBRICATION CHARTS
Typical lubrication MRC
Typical lubrication MRC-Continued
WEIGHING AND BALANCING AIRCRAFT
WEIGHT
STATIONARY PIT-TYPE SCALES
Weighing Procedure
Wire rope slings
LIFTING SLINGS IDENTIFICATION
LIFTING SLING MAINTENANCE
WIRE ROPE
Cable lay length
AIRCRAFT JACKING
HAND CARRIED
Airframe (Tripod) Jacks
PREOPERATIONAL INSPECTION
General Hazards - 14018_147
JACKING PROCEDURES
Leveling Aircraft
FUEL TANK CONSTRUCTION
SELF-SEALING CELL (STANDARD CONSTRUCTION)
SELF-SEALING CELL (NONSTANDARD CONSTRUCTION)
INTEGRAL FUEL CELLS REPAIR
RUNNING LEAK
Injection of sealing compound
RECOMMENDED READING LIST - 14018_156
RECOMMENDED READING LIST-Cont.
CHAPTER 4 HYDRAULIC CONTAMINATION AND RELATED SERVICING/TEST EQUIPMENT
MAINTENANCE PROCEDURES - 14018_160
MAINTENANCE PRACTICES
PARTICULATE CONTAMINATION
Organic Contamination
FLUID CONTAMINATION
SAMPLING POINTS
ANALYSIS METHODS
P/N57L414 contamination analysis kit
Preparation
Contamination analysis kit components
Sample Processing
ELECTRONIC PARTICLE COUNT ANALYSIS
DECONTAMINATION
Recirculation Cleaning
Flushing - 14018_174
SELECTION OF METHOD
CONTAMINATION CONTROL SEQUENCE.
Sequence control chart for aircraft system decontamination
HYDRAULIC FLUIDS
CHECKING AIRCRAFT HYDRAULIC FLUID LEVELS
Approved Hydraulic Fluid Dispensing Equipment
SPECIFIC SUPPORT EQUIPMENT
Model HSU-1 fluid service unit - 14018_182
Model HSU-1 Fluid Service Unit - 14018_183
PORTABLE HYDRAULIC TEST STANDS
AHT-63 Portable Hydraulic Test Stand
A/M27T-5 Main Control Panel Controls and Indicators
A/M27T-5 Main Control Panel Controls and IndicatorContinued
A/M27T-5 Main Control Panel Controls and Indicators-Continued
AHT-63 control panel controls and instruments - 14018_189
AHT-63 Control Panel Controls and Instruments - 14018_190
AHT-63 Control Panel Controls and InstrumentsContinued
APPLYING HYDRAULIC POWER
MULTISYSTEM OPERATION
Model HCT-10 Stationary Hydraulic Test Stand
AIR BLEEDING
CONTAMINATION CONTROL - 14018_196
FLUID SAMPLING, ANALYSIS, AND DECONTAMINATION
Flushing - 14018_198
RECOMMENDED READING LIST - 14018_199
CHAPTER 5 HOSE FABRICATION AND MAINTENANCE
HOSE ASSEMBLY HARDWARE
HOSE FITTINGS
Synthetic hose fittings
Synthetic hose fittingsContinued - 14018_205
Synthetic hose fittingsContinued - 14018_206
Teflon hose fittings
Teflon hose fittingsContinued
Hose Fitting Color and Material Code
COMMERCIALLY MANUFACTURED HOSE ASSEMBLIES
EQUIPMENT AND TOOLS
PROCEDURES - 14018_212
Determining hose assembly length
PREFORMED HOSE ASSEMBLIES
PROTECTIVE FIRESLEEVES
AIRCRAFT HOSE BURST TEST STANDS
Hose Assembly Proof Pressure Test Data
AIRCRAFT HYDRAULIC HOSE BURST TEST STAND (GREER)
Function of Controls and Instruments
Controls and instruments
Functions of Controls and Instruments
Test Procedures
HOSE AND HOSE ASSEMBLY MAINTENANCE
INSTALLING HOSE OR HOSE ASSEMBLIES
Hose Minimum Bend Data
Installation Procedures.
Clamp installation
AGE CONTROL AND SERVICE LIFE
RECOMMENDED READING LIST - 14018_229
CHAPTER 6 TUBING FABRICATION AND MAINTENANCE
Corrosion-Resistant Steel Tubing
Aluminum Alloy Tubing Applications
Typical styles of MS fittings
Typical styles of AN fittings
Typical style of Permaswage fittings
Typical style of Dynatube fittings
TUBE CUTTING
TUBE BENDING
Mechanical Operated Tube Bender
TUBE JOINT PREPARATION
Flareless Fitting
Tube Projection From Sleeve Pilot
PROOF PRESSURE TESTING
PROTECTIVE PAINT FINISH
IDENTIFICATION - 14018_246
Color-coded functional identification tapes
Color-coded functional identification tapesContinued
TUBING AND TUBE ASSEMBLIES MAINTENANCE
Damaged fittings.
INSTALLATION - 14018_251
Maximum Distance Between Supports for Aluminum Tubing
REPAIR
Reworking damaged fittings
Permaswage Fitting Repair
Permaswage Tool Kit D10031-812S
Basic swage tool assembly
Dynatube Fitting Repair
Splice assembly repair
RECOMMENDED READING LIST - 14018_260
CHAPTER 7 BASIC HYDRAULIC/PNEUMATIC AND EMERGENCY POWER SYSTEMS
Open Center
Closed center hydraulic system schematic
Closed Center-Cont.
HYDRAULIC COMPONENTS - 14018_265
Hydraulic reservoir instruction plate
Nonpressurized Reservoirs
QUANTITY INDICATING GAUGE
RESERVOIR MANUAL AIR BLEED (VENT) VALVE
CHEMICAL AIR DRIER
AIR RELIEF VALVE
Fluid-Pressurized Reservoirs
Hand Pumps
Power-Driven Pumps
PISTON-TYPE PUMP (CONSTANT DISPLACEMENT)
PISTON-TYPE PUMPS (STRATOPOWER VARIABLE DISPLACEMENT)
Pressure Control
Fluid flow
PISTON-TYPE PUMP (VICKERS ELEC- TRIC MOTOR-DRIVEN VARIABLE DIS- PLACEMENT)
Motor-driven variable displacement piston pump
Motor-driven variable displacement piston pump schematic
RELIEF VALVES
Pump compensation
Thermal Relief Valves
SHUTOFF VALVES
Motor Operated Shutoff Valves
Electric solenoid shutoff valve
HYDRAULIC FLUID COOLERS
Hydraulic fluid cooler
Fin Tubing Types
FILTERS
Typical filter arrangement in hydraulic system
FILTER ELEMENT
Differential Pressure Indicators
Maintenance - 14018_295
ACCUMULATORS
Cylindrical Type
Maintenance - 14018_298
PRESSURE INDICATORS
GAUGE AND PRESSURE TRANSMITTER SNUBBERS
EMERGENCY SYSTEMS - 14018_301
Ram air turbine hydraulic pump assembly
Pneumatic System
MOISTURE SEPARATORS
Air cylinder
RECOMMENDED READING LIST - 14018_306
CHAPTER 8 BASIC ACTUATING SYSTEMS
Double-Acting Actuating Cylinder
Mechanical-Lock Actuating Cylinder
FINGER-LOCK ACTUATOR.
Typical finger-lock actuating cylinder
MAINTENANCE OF ACTUATING CYLINDERS
Control surface actuating cylinder
Typical hydraulic motor
SELECTOR VALVES
Cutaway view of selector valve body
Working view of a poppet-type selector valve
Slide-Type Selector Valve - 14018_318
Slide-type selector valve - 14018_319
CHECK VALVES
Solenoid-operated selector valve
Maintenance of Check Valves
Mechanically-Operated Sequence Valve
Pressure-Operated (Priority) Sequence Valve
RESTRICTORS - 14018_325
Restrictors - 14018_326
PRESSURE-REDUCING VALVES
HYDRAULIC FUSES
RECOMMENDED READING LIST - 14018_329
CHAPTER 9 FIXED-WING FLIGHT CONTROL SYSTEMS
HYDRAULICALLY OPERATED FLIGHT CONTROL SYSTEM
PRIMARY FLIGHT CONTROL SYSTEMS
Elevator aft bobweight and damper assembly
Horizontal Stabilizer Control System (Single Axis)
Stabilizer control system - 14018_336
Stabilizer control system schematic
PARALLEL MODE
Horizontal Stabilizer Control System (Double Axis)
Aileron Control System
Aileron power mechanism
Flaperon Control System
Eddy current damper
AUTOPILOT ACTUATOR
SYSTEM ACTUATORS
Combination Aileron/Spoiler Deflector System
Aircon and spoiler/deflector system
DIRECTIONAL CONTROL SYSTEMS
ELECTRONIC CONTROL SYSTEMS
Electronic flight controls
BACKUP SYSTEM
BACKUP SYSTEM-Cont.
CONTROL SYSTEMS MALFUNCTIONS
ALIGNMENT AND OPERATIONAL CHECKS
CABLE AND RIGID CONTROL SYSTEMS MAINTENANCE
CABLE MAINTENANCE
Quick-disconnect procedures
BELL CRANKS AND WALKING BEAMS
RIGGING AND ADJUSTING TOOLS
Rigging pin set.
Throwboards
CABLE AND RIGID CONTROL SYSTEMS RIGGING
CABLE FABRICATION
Terminal Swaging
Locating the terminal in the swaging tool
Proof-Testing Cables
SECONDARY FLIGHT CONTROL SYSTEMS
CONVENTIONAL WING FLAP SYSTEM-Cont.
LEADING/TRAILING EDGE WING FLAP SYSTEMS
HYDRAULIC DROOP AILERON SYSTEM
Flap control circuit
SEMI-INDEPENDENT FLAP AND SLAT SYSTEM
FLAP ACTUATOR
DIRECT LIFT CONTROL (DLC)
WING SURFACE CONTROL SYSTEM - 14018_375
SPEED BRAKE SYSTEM
Wingtip Type
TRIM SYSTEM
Longitudinal Trim
CONTROL SYSTEM MAINTENANCE
MAJOR ASSEMBLY REMOVAL/INSTALLATION AND AIRCRAFT ALIGNMENT
STABILIZERS
ALIGNMENT LEVELING METHODS
Transit leveling
Plumb Bob and Datum Plate
ALIGNMENT CHECK
Aircraft alignment data
Aircraft alignment data and measurement chart.
RECOMMENDED READING LIST - 14018_389
CHAPTER 10 ROTARY-WING FLIGHT CONTROL SYSTEMS
ROTOR AREA
BLADE FLAPPING
GYROSCOPIC PRECESSION
Representative types of naval helicopters
HELICOPTER FLIGHT CONTROLS
Flight control systems
FLIGHT CONTROL SYSTEMS COMPONENTS
Primary Servo Cylinders
Swashplate Assembly
ROTARY-WING MAINTENANCE
Blade trackingStrobex
ROTOR BRAKE SYSTEM
Rotor brake and system schematic
AUTOMATIC BLADE FOLDING SYSTEM
Automatic blade folding system schematic.
Automatic blade folding system schematicContinued
Blade Spreading Operations
AUTOMATIC BLADE FOLDING SYSTEM MAINTENANCE
AUTOMATIC BLADE FOLDING SYSTEM MAINTENANCE-Cont.
CHAPTER 11 AIRCRAFT WHEELS, TIRES, AND TUBES
Typical divided (split) wheel assembly
Typical wheel assembly
ORGANIZATIONAL-LEVEL TIRE AND WHEEL MAINTENANCE
Installation - 14018_415
INTERMEDIATE-LEVEL WHEEL MAINTENANCE
Aircraft tires-tubes-wheels safety poster
Fuse plugs
Bearing Maintenance
AIRCRAFT TIRES
Tread Patterns
Ply Rating
Size Designation
New tire identification markings
Rebuilt Tires Identification Markings
TIRE STORAGE
Tire slippage mark
AIRCRAFT TIRE MAINTENANCE
BREAKING THE BEAD
Using bead-breaking pump
MOUNTING DIVIDED (SPLIT) WHEELS
Nitrogen servicing units
MOUNTING REMOUNTABLE FLANGE WHEELS
Operator position while servicing tire
Valve core identification
TIRE RETREADING AND REPAIR
Uneven Tread Wear
AIRCRAFT TUBES
Nonserviceable Tubes
CHAPTER 12 LANDING GEAR, BRAKES, AND HYDRAULIC UTILITY SYSTEMS
LANDING GEAR SYSTEMS OPERATION
Nose gear up cycle schematic.
EMERGENCY SYSTEMS - 14018_444
Emergency landing gear extension system
LANDING GEAR COMPONENTS
LANDING GEAR DOORS
SHOCK STRUTS
Landing gear shock strut (metering tube type)
MECHANICAL LINKAGE
NOSEWHEEL STEERING SYSTEMS
NOSEWHEEL STEERING SYSTEM COMPONENTS
Nosewheel steering system schematic
Hydraulic Components - 14018_454
Nose gear steering system diagram
MECHANICALLY CONTROLLED NOSE STEERING SYSTEM MAINTENANCE
Steering Assembly Maintenance
GENERAL LANDING GEAR SYSTEMS MAINTENANCE
TROUBLESHOOTING - 14018_459
LOWER STRUT AND GLAND SEAL REPLACEMENT
STRUT REMOVAL AND REPLACEMENT
SERVICING, BLEEDING, AND INSPECTING SHOCK STRUTS
Servicing a landing gear strut
Landing gear strut servicing instruction plate
Bleeding
INTERMEDIATE MAINTENANCE REPAIR AND SEAL REPLACEMENT
Repair or Replacement
BRAKE SYSTEMS
Typical independent-type brake system
Goodyear Master Cylinder
POWER BOOST BRAKE SYSTEM
POWER BRAKE CONTROL VALVE SYSTEM
Power Brake Control Valve (Pressure Ball Check Type)
Brake Debooster Cylinder
BRAKE ASSEMBLIES
Exploded view of single disc brake assembly
DUAL DISC BRAKES
Crosssectional view of multiple disc brake
MULTIPLE/TRIMETALLIC DISC BRAKE
Power/manual brake systems-schematic
INDEPENDENT-TYPE BRAKE SYSTEM
WEAR CHECK METHOD (NO. 1)
Bleeding Procedures
BOTTOM-UP METHOD
BRAKE SYSTEM COMPONENT MAINTENANCE
POWER BRAKE VALVE
POWER/MANUAL BRAKE VALVE
MASTER BRAKE CYLINDER
Testing
AUTOMATIC BRAKE ADJUSTER VALVE
Brake selector valveexploded view
SWIVEL MAINTENANCE
BRAKE ASSEMBLY MAINTENANCE.
Captured nontorquing-type automatic adjuster
Single disc brake-repair and parts replacement diagram
Dual disc brakerepair and parts replacement
SINGLE AND DUAL DISC BRAKES-Cont.
Seal replacement and piston return adjustment
Seal replacement and piston return adjustmentContinued
Trimetallic brake assembly-cross section
TRIMETALLIC DISC BRAKES
WEAR PAD REPLACEMENT
SKID CONTROL SYSTEM MAINTENANCE
ARRESTING GEAR SYSTEM
LIQUID SPRING
DAMPER CYLINDER
Arresting gear assembly
CATAPULT LAUNCH SYSTEM
Catapult system hydraulic schematic
IN-FLIGHT REFUELING SYSTEMS
WING FOLD SYSTEMS - 14018_511
Wing fold schematic (spread and locked condition)
WING FOLD SYSTEMS - 14018_513
GENERATOR DRIVE SYSTEM (HYDRAULICALLY OPERATED)
VARIABLE RAMP AND BELLMOUTH SYSTEMS
Variable bellmouth system
Bomb bay door hydraulic schematic
Windshield wiper schematic
WINDSHIELD WIPER SYSTEM
Windshicld wiper unit.
CHAPTER 13 AIRCRAFT METALLIC REPAIR
Rotary Rivet Cutters
Bucking Bars
Machine Countersink
POWER TOOLS - 14018_525
Rivet Head Shaver
Pneumatic Riveters
SQUEEZE RIVETER
SPECIAL TOOLS
Dimple Countersinking Tools
Hot dimpling kit.
Squaring Shears
Hand Bench Shears
Sheet Metal Bending Equipment
CORNICE BRAKE
BOX AND PAN BRAKE
SHEET METAL FABRICATION
LAYOUT PROCEDURES
Open angle
BENDING SHEET METAL
Stakes and stake plate
Bending on a Brake
Bending on a Bar Folder
FORMING SHEET METAL
Rotary Forming
RIVETING PROCEDURES
Spacing and Edge Distance
Drilling Rivet Holes
Rivet Removal
BLIND RIVET INSTALLATION
Self-plugging rivet (mechanical lock) pull tool
Hydo-shift series gun
Specia1 use heads
Installation Procedures
Removing self-plugging rivets (mechanical lock)
AIRCRAFT METALLIC REPAIR
Investigation of Damage
CLEANUP OF DAMAGE.
Classification of damages
Layout for Repair
Figure 13-57.How to use a structural repair manual
TYPES OF REPAIRS
Flush Patches
FLUSH PATCH CLEAR OF INTERNAL STRUCTURES
FLUSH PATCH OVER INTERNAL STRUCTURES
CHEM-MILLED SKIN REPAIR
SKIN REPLACEMENT
Using a hole finder
STRINGERS
Stringer repair by insertion
RIBS
BULKHEADS
Forward fuselage (semimonocoque)
CHAPTER 14 AIRCRAFT NONMETALLIC REPAIR
Cleaning Plastic Surfaces
SANDING
BUFFING
Installing Plastic Panels
REPAIRING REINFORCED PLASTIC
PLY DAMAGE (SANDWICH LAMINATES)
PLY DAMAGE (SOLID LAMINATES)
Delaminated ply repair
Repairing Facing and Core Damage
HONEYCOMB CORE - 14018_585
Finishing Repaired Areas
REPAIRING SANDWICH CONSTRUCTION MATERIALS
HONEYCOMB CORE - 14018_588
Sandwich construction puncture repair (honeycomb core)
BALSA WOOD CORE
Repairing The Trailing Edge of an Airfoil
TYPES OF ADVANCED COMPOSITE MATERIALS
Aircraft Advanced Composite Application Usage
Graphite Fibers
Response to applied loads
CATEGORIES OF COMPOSITE MATERIAL DAMAGE
ASSESSMENT OF COMPOSITE MATERIAL DAMAGE
DAMAGE CLASSIFICATIONS
Example of repairable damage on composite material
REPAIR CRITERIA
Repair Tools
HAZARDS AND SAFETY PRECAUTIONS
AIRCRAFT PAINTING
SURFACE PREPARATION - 14018_604
PAINT FEATHERING
TOUCHUP PROCEDURES
Polyurethane Paint Systems
Du Pont Teflon Filled Polyurethane Paint
PAINTING SPECIFICATIONS
PAINTING EQUIPMENT AND MAINTENANCE PROCEDURES
National star insignia
Spray Gun Maintenance
Causes of jerky or fluttering spray
Faulty spray patterns and how to correct them
Cleaning pressure-feed spray gun
Air Compressors
SPRAY GUN TECHNIQUE
SEALANTS AND SEALING PRACTICES
APPLICATION OF SEALANTS - 14018_619
Sealant applied to aircraft exterior surfaces - 14018_620
Sealing Compound MIL-S-8802
RECOMMENDED READING LIST - 14018_622
CHAPTER 15 NONDESTRUCTIVE INSPECTIONS, WELDING, AND HEAT TREATMENT
NDI PERSONNEL
NDI CERTIFICATION RECORD
NDI TECHNICIAN/OPERATOR WORK RECORD
Intermediate Maintenance Activities
NDI INSPECTION METHODS
LONGITUDINAL MAGNETIZATION
PARTICLES AND METHODS OF APPLI- CATION
RADIOGRAPHIC INTERPRETATION
Ultrasonic Inspection
SURFACE WAVE
TEST COIL CONFIGURATIONS
QUALIFICATIONS OF WELDERS
RECERTIFICATION OF WELDERS
Welding Examination Record (NAVAIR 13100/2) (front)
Welding Examination Record (NAVAIR 13100/2) (back)
OXYACETYLENE WELDING
PRESSURE REGULATORS
Single-stage oxygen regulator
ACETYLENE CYLINDERS
Equal pressure welding torch
WELDING (FILLER) RODS
FLAME ADJUSTMENT
Fundamental Welding Techniques
BACKHAND WELDING
Welded Joints
BUTT JOINTS
TEE JOINTS
CORNER JOINTS
GAS TUNGSTEN-ARC WELDING
Welding Currents
TORCHES
Welding Procedures
GMA Welding Equipment
SHIELDING GAS
WELDING SAFETY PRECAUTIONS
PRINCIPLES OF HEAT TREATMENT
FORMS OF HEAT TREATMENT
HEAT TREATMENT OF FERROUS METALS (STEEL)
Forms of Heat Treatment of Steel
Quenching Media
ANNEALING AND NORMALIZING
CASE HARDENING
Heat Treating Procedures
ANNEALING OF HEAT-TREATED ALLOYS
APPENDIX I GLOSSARY - 14018_669
APPENDIX I GLOSSARY-Cont. - 14018_670
APPENDIX I GLOSSARY-Cont. - 14018_671
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN - 14018_673
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14018_674
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14018_675
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14018_676
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14018_677
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14018_678
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont. - 14018_679
APPENDIX II REFERENCES USED TO DEVELOP THE TRAMAN-Cont.
Index - 14018_681
Index-Cont. - 14018_682
Index-Cont. - 14018_683
Index-Cont. - 14018_684
Index-Cont. - 14018_685
Index-Cont. - 14018_686
Index-Cont. - 14018_687
Index-Cont. - 14018_688
Index-Cont. - 14018_689
Index-Cont. - 14018_690
Index-Cont. - 14018_691
Index-Cont. - 14018_692
Index-Cont. - 14018_693
Index-Cont. - 14018_694
Index-Cont. - 14018_695
Index-Cont. - 14018_696
Index-Cont. - 14018_697
Index-Cont. - 14018_698
Index-Cont. - 14018_699
Index-Cont. - 14018_700
Index-Cont. - 14018_701
Assignment Questions - 14018_703
ASSIGNMENT 1 - 14018_705
ASSIGNMENT 1-Cont. - 14018_706
ASSIGNMENT 1-Cont. - 14018_707
ASSIGNMENT 1-Cont. - 14018_708
ASSIGNMENT 1-Cont. - 14018_709
ASSIGNMENT 2 - 14018_710
ASSIGNMENT 2-Cont. - 14018_711
ASSIGNMENT 2-Cont. - 14018_712
ASSIGNMENT 2-Cont. - 14018_713
ASSIGNMENT 2-Cont. - 14018_714
ASSIGNMENT 3 - 14018_715
ASSIGNMENT 3-Cont. - 14018_716
ASSIGNMENT 3-Cont. - 14018_717
ASSIGNMENT 3-Cont. - 14018_718
ASSIGNMENT 3-Cont. - 14018_719
ASSIGNMENT 3-Cont.
ASSIGNMENT 4
ASSIGNMENT 4-Cont. - 14018_722
ASSIGNMENT 4-Cont. - 14018_723
ASSIGNMENT 4-Cont. - 14018_724
ASSIGNMENT 4-Cont. - 14018_725
ASSIGNMENT 5
ASSIGNMENT 5-Cont. - 14018_727
ASSIGNMENT 5-Cont. - 14018_728
ASSIGNMENT 5-Cont. - 14018_729
ASSIGNMENT 5-Cont. - 14018_730
ASSIGNMENT 5-Cont. - 14018_731
ASSIGNMENT 6
ASSIGNMENT 6-Cont. - 14018_733
ASSIGNMENT 6-Cont. - 14018_734
ASSIGNMENT 6-Cont. - 14018_735
ASSIGNMENT 6-Cont. - 14018_736
ASSIGNMENT 7 - 14018_737
ASSIGNMENT 7-Cont. - 14018_738
ASSIGNMENT 7-Cont. - 14018_739
ASSIGNMENT 7-Cont. - 14018_740
ASSIGNMENT 8 - 14018_741
ASSIGNMENT 8-Cont. - 14018_742
ASSIGNMENT 8-Cont. - 14018_743
ASSIGNMENT 8-Cont. - 14018_744
ASSIGNMENT 8-Cont. - 14018_745
ASSIGNMENT 8-Cont. - 14018_746
ASSIGNMENT 9 - 14018_747
ASSIGNMENT 9-Cont. - 14018_748
ASSIGNMENT 9-Cont. - 14018_749
ASSIGNMENT 9-Cont. - 14018_750
ASSIGNMENT 9-Cont. - 14018_751
ASSIGNMENT 10 - 14018_752
ASSIGNMENT 10-Cont. - 14018_753
ASSIGNMENT 10-Cont. - 14018_754
ASSIGNMENT 10-Cont. - 14018_755
ASSIGNMENT 10-Cont. - 14018_756
ASSIGNMENT 10-Cont. - 14018_757
ASSIGNMENT 10-Cont. - 14018_758
ASSIGNMENT 11 - 14018_759
ASSIGNMENT 11-Cont. - 14018_760
ASSIGNMENT 11-Cont. - 14018_761
ASSIGNMENT 11-Cont. - 14018_762
ASSIGNMENT 11-Cont. - 14018_763
ASSIGNMENT 12 - 14018_764
ASSIGNMENT 12-Cont. - 14018_765
ASSIGNMENT 12-Cont. - 14018_766
ASSIGNMENT 12-Cont. - 14018_767
ASSIGNMENT 12-Cont. - 14018_768
ASSIGNMENT 12-Cont. - 14018_769
ASSIGNMENT 12-Cont. - 14018_770
ASSIGNMENT 13
ASSIGNMENT 13-Cont. - 14018_772
ASSIGNMENT 13-Cont. - 14018_773
ASSIGNMENT 13-Cont. - 14018_774
ASSIGNMENT 13-Cont. - 14018_775
ASSIGNMENT 13-Cont. - 14018_776
ASSIGNMENT 13-Cont. - 14018_777
ASSIGNMENT 14
ASSIGNMENT 14-Cont. - 14018_779
ASSIGNMENT 14-Cont. - 14018_780
ASSIGNMENT 14-Cont. - 14018_781
ASSIGNMENT 14-Cont. - 14018_782
