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CHAPTER 1 COMMON MAINTENANCE TOOLS AND THEIR USES - 14310_11
CARE OF HAND TOOLS
Figure 1-1.Eye-protection devices
MAINTENANCE AIDS
Drawing Lines - 14310_15
Figure 1-5-A.Standard lines
Figure 1-5-B.Standard linescontinued
MICROFILM/APERTURE CARDS - 14310_18
SNIPS AND SHEARS
Cutting Sheet Metal with Snips - 14310_20
Safety and Care
Figure 1-15.Installing a hacksaw blade
CHISELS
Figure 1-20.File information
Filing Operations - 14310_25
Figure 1-22.Polishing operations
POLISHING ROUND-METAL STOCK - 14310_27
Figure 1-24.Twist drill nomenclature.
OPEN-END WRENCHES
Figure 1-28.Use of open-end wrench
BOX WRENCHES
SOCKET WRENCH - 14310_32
TORQUE WRENCHES - 14310_33
Figure 1-34.Torque wrenches
ADJUSTABLE WRENCHES - 14310_35
SPANNER WRENCHES - 14310_36
SAFETY RULES FOR WRENCHES - 14310_37
WRENCH PLIERS - 14310_38
DIAGONAL PLIERS - 14310_39
WIRE-TWISTER PLIERS - 14310_40
HAMMERS
SAFETY PRECAUTIONS - 14310_42
Figure 1-51.Punch marking mating parts
TAPS AND DIES - 14310_44
Figure 1-55.Types of adjustable dies.
Figure 1-57.Adjustable die guide and ratchet diestocks
POWER TOOLS - 14310_47
ELECTRIC IMPACT WRENCH - 14310_48
SAFETY PRECAUTIONS FOR USE WITH PORTABLE ELECTRICAL TOOLS - 14310_49
PNEUMATIC CHIPPING HAMMER - 14310_50
PORTABLE PNEUMATIC IMPACT WRENCH - 14310_51
SAFETY PRECAUTIONS FOR USE WITH PNEUMATIC TOOLSSPECIFIC
PIPE AND TUBING CUTTERS AND FLARING TOOLS - 14310_53
SCREWDRIVERS
RECESSED
RATCHET SCREWDRIVER
INSPECTION MIRROR - 14310_57
SUMMARY - 14310_58
CHAPTER 2 MEASURING TOOLS AND TECHNIQUES
Bolts and Screws
Inside Dimensions - 14310_61
CARE OF RULES AND TAPES
USING CALIPERS
Measuring Hole Diameters - 14310_64
Setting Outside and Inside Spring Calipers
TYPES OF MICROMETER CALIPERS - 14310_66
MICROMETER-READING EXERCISE - 14310_67
READING THE VERNIER SCALE ON A MICROMETER - 14310_68
Reading a depth micrometer
SELECTING THE PROPER MICROMETER
CHAPTER 3 MK 7 AIRCRAFT RECOVERY EQUIPMENT
General Arrangement of Mk7 Arresting Engine with Cooler
NORMAL RECOVERY OPERATIONS
EMERGENCY RECOVERY OPERATIONS
Table 3-1.Leading Particulars of Mk 7 Mod 3 Recovery Equipment
CONSTANT RUNOUT VALVE (CROV) WEIGHT SELECTOR
Figure 3-4.Sectional view of Mk 7 CROV.
AIRCRAFT WEIGHT SELECTOR SYSTEM AND ELECTRICAL CIRCUIT
PUSH-BUTTON STATIONS
RETRACTING VALVE
RETRACTING LEVER - 14310_81
ACCUMULATOR SYSTEM - 14310_82
FLUID REPLENISHMENT SYSTEM - 14310_83
FLUID STOWAGE SYSTEM - 14310_84
Figure 3-12.Fluid reclamation system
AUXILIARY AIR FLASKS - 14310_86
MAIN CONTROL PANEL
CROSSHEAD AND FIXED SHEAVE INSTALLATION - 14310_88
AUTOMATIC LUBRICATION SYSTEM - 14310_89
Figure 3-18.Automatic lubrication system
CABLE ANCHOR DAMPER - 14310_91
Cable Anchor Damper Installation
CUSHIONING PISTON - 14310_93
BATTERY POSITIONER
Figure 3-24.Sheave damper installation
Description - 14310_96
Purchase cable - 14310_97
FAIRLEAD SYSTEM SHEAVES
Figure 3-29.Retractable sheave operating unit.
SEQUENCE OF OPERATION - 14310_100
Thru-deck Sheave
Impact Pads - 14310_102
Wire Supports - 14310_103
EMERGENCY RECOVERY EQUIPMENT - 14310_104
BARRICADE WEBBING ASSEMBLY
Figure 3-37.Emergency arrestment
MULTIPLE-RELEASE ASSEMBLY
BARRICADE STANCHIONS - 14310_108
PENDANT AND ANCHOR INSTALLATION
COUNTERBALANCING SPRING
STANCHION LATCH
POWER PACKAGE - 14310_112
BARRICADE OPERATION - 14310_113
Figure 3-46.Barricade stanchion controls
MAINTENANCE PROCEDURES - 14310_115
REPLACING PURCHASE CABLES - 14310_116
Preparing Cable and Terminal for Pouring - 14310_117
Figure 3-47.Wire rope preparation.
Cleaning Wire Rope and Terminal Pouring - 14310_119
Figure 3-49.Cleaning broomed-out wires
Figure 3-52.Rotating the cable in the grit blast cabinet
Figure 3-54.Safety placard for terminal-pouring rooms
Preparing and Pouring Zinc
Figure 3-57.Heating the terminal
Finishing and Inspecting the Terminal - 14310_125
Testing the Terminal
Cable Terminal Proof-loading Machine
REPLACING PACKINGS - 14310_128
Removing Old Packings
TOPSIDE AND DECKEDGE AREAS - 14310_130
Pendant Retraction
Excessive Pressures
REVIEW QUESTIONS - 14310_133
CHAPTER 4 STEAM-POWERED CATAPULTS
Figure 4-1.Steam system
STEAM SMOTHERING SYSTEM
LAUNCH VALVE ASSEMBLY
Figure 4-5.Launch valve assembly (rotary).
OPERATION CONTROLS ASSEMBLY
HYDRAULIC CYLINDER ASSEMBLY - 14310_141
LAUNCH VALVE STROKE TIMER ELECTRICAL SYSTEM
CAPACITY SELECTOR VALVE (CSV)
PRESSURE-BREAKING ORIFICE ELBOW
Figure 4-12.Butterfly exhaust valve.
HYDRAULIC-LOCK-VALVE PANELS - 14310_146
Figure 4-17.Launch-valve hydraulic lock valve
Figure 4-18.Exhaust-valve hydraulic lock valve
LAUNCHING ENGINE CYLINDERS
Figure 4-22.Sealing strip action
SEALING STRIP TENSIONER
STEAM PISTON ASSEMBLY - 14310_152
WATER-BRAKE CYLINDERS - 14310_153
WATER-BRAKE PUMPS
WATER-BRAKE WATER SUPPLY PIPING - 14310_155
STEAM CUTOFF PRESSURE-SWITCH INSTALLATION - 14310_156
Aft Portable Trough Cover
Intermediate Tough Covers
Track Button Removal
Figure 4-34.Digital endspeed indicator system
LUBRICATION SYSTEM - 14310_161
AIR-OPERATED LUBE CONTROL VALVE
LUBE OIL SYSTEM OPERATIONS
PRESSURE REGULATOR
Internal Tensioning Inlet and Outlet Valve
MAIN HYDRAULIC ACCUMULATOR
VOLUME-NORMAL ACTUATOR - 14310_167
CIRCULATING PUMP
RETRACTION ENGINE AND DRIVE SYSTEMS
HYDRAULIC MOTOR
RETRACTION ENGINE MANIFOLD - 14310_171
ADVANCE DIRECTIONAL VALVE
VENT VALVE PANEL
SHEAVES
GRAB
ELECTRICAL CONTROL SYSTEM COMPONENTS
Fuses And Circuit Breakers - 14310_177
CATAPULT CONTROL SYSTEM FOR CVN-68 THROUGH CVN-76 (INTEGRATED CATAPULT CONTROL STATION (ICCS))
Figure 4-53.Catapult-officer control console
Figure 4-55.Military and combat power lights (typical)
Military Power Lights and Combat Power Lights
Deck Catapult-Suspend Light
RIGHT-INTERMEDIATE-FRONT PANEL
CATAPULT CONTROL SYSTEM FOR CV-63, CVN-65, and CV-67
Figure 4-63.Deckedge control panel (CV-63)
Main Control Console (CVN-65 and CV-67)
Water Brake Control Panel
Figure 4-66.Main control console (CV-63)
Central Charging Panel
OPERATIONS
INTEGRATED CATAPULT CONTROL STATION (ICCS) NO-LOAD LAUNCHING PROCEDURES
CAUTION - 14310_192
NON-INTEGRATED CATAPULT CONTROL STATION (ICCS) NO-LOAD LAUNCHING PROCEDURES
CAUTION - 14310_194
INTEGRATED CATAPULT CONTROL STATION (ICCS) SUSPEND PROCEDURES
INTEGRATED CATAPULT CONTROL STATION (ICCS) HANGFIRE PROCEDURES
NON-INTEGRATED CATAPULT CONTROL STATION (ICCS) HANGFIRE PROCEDURES
SAFETY PRECAUTIONS - 14310_198
Water Brakes
INSPECTIONS AND MALFUNCTIONS
REVIEW QUESTIONS - 14310_201
CHAPTER 5 ASSOCIATED LAUNCHING EQUIPMENT - 14310_203
Jet Blast Deflector Assembly
Operating Gear Assembly
Water-Cooled Panel Assembly - 14310_206
Cooling Water Piping Installation
Hydraulic Control Piping Assembly
Four-way Control Valve (Stack Valve)
Figure 5-9.Electrical control assembly
ELECTRICAL CONTROL ASSEMBLY
Figure 5-11.Chestpack portable control assembly
PANEL SUPPORT INSTALLATION AND EMERGENCY LOWERING DEVICE INSTALLATION
Electrical Control Failure
MAINTENANCE - 14310_215
SAFETY PRECAUTIONS - 14310_216
MK 2 NOSE-GEAR-LAUNCH (NGL) SYSTEM
NOSE-GEAR-LAUNCH (NGL) ASSEMBLY
Reset Assembly
Buffer Cylinder Assembly
Drain Pan Assembly
Valve Manifold Assembly
NOSE-GEAR-LAUNCH CONTROL SYSTEM - 14310_223
Figure 5-26.Abort aircraft-buffing aft cycle
SUMMARY - 14310_225
CHAPTER 6 THE AIRCRAFT LAUNCH AND RECOVERY EQUIPMENT MAINTENANCE PROGRAM (ALREMP) - 14310_227
Depot Maintenance
MAINTENANCE CONTROL (MC) - 14310_229
VISUAL INFORMATION DISPLAY SYSTEM (VIDS) - 14310_230
Figure 6-2.Maintenance control VIDS board
Figure 6-3.Work center VIDS board
Aircraft Launch and Recovery Equipment (ALRE) Maintenance Action Form (MAF) Cards
Aircraft Launch and Recovery Equipment (ALRE) Maintenance Action Form (MAF) - 14310_234
MAINTENANCE REQUIREMENT STATUS BOARDS
Figure 6-6.Maintenance requirement status board (maintenance control)
Figure 6-7.Maintenance requirement status board (catapult)
ALRE MAINTENANCE SUPPORT
QUALITY ASSURANCE (QA) - 14310_239
RESPONSIBILITY FOR QUALITY OF MAINTENANCE
QUALITY ASSURANCE INSPECTOR QUALIFICATIONS
Figure 6-8.ALRE Quality Assurance Inspector Recommendation/Designation form
REVIEW QUESTIONS - 14310_243
SUMMARY - 14310_244
CHAPTER 7 MAINTENANCE PLANNING AND ADMINISTRATION
Figure 7-1.Departmental LOEP
Figure 7-2.Maintenance Index Page (MIP)
Figure 7-3.Example of an MIP to Workcenter File
WORKCENTER PMS MANUAL
Figure 7-4.Maintenance Requirement Card (MRC)
Table 7-1.Periodicity Codes
Tag Guide List (TGL)
Figure 7-5.Equipment Guide List (EGL).
Location of MRCs, EGLs, and TGLs
PMS Feedback Report (FBR)
PMS FBR Categories
CYCLE PMS SCHEDULE
Figure 7-10.Cycle PMS Schedule.
Table 7-2.Multiple Month Periodicity Scheduling Table
Preparation of the Quarterly PMS Schedule
Figure 7-11.Quarterly PMS Schedule
Use of the Quarterly PMS Schedule
WEEKLY PMS SCHEDULE
Content of the Weekly PMS Schedule
THE MAINTENANCE DATA SYSTEM
SHIP'S MAINTENANCE ACTION FORM (OPNAV 4790/2K)
Figure 7-14.Ship's Maintenance Action Form (OPNAV 4790/2K)
MAINTENANCE PLANNING AND ESTIMATING FORM (OPNAV 4790/2P)
Figure 7-15.Maintenance Planning and Estimating Form (OPNAV 4790/2P).
SUPPLEMENTAL FORM (OPNAV 4790/2L)
REPORTING CHANGES TO EQUIPMENT CONFIGURATION
CAUTIONS ON ERRORS
GENERAL INFORMATION
MATERIAL CATALOGING AND CLASSIFICATION - 14310_274
NATIONAL STOCK NUMBER (NSN)
Table 7-4.Cognizance (COG) Symbols
Material Control Codes - 14310_277
Table 7-6.Navy Item Control Codes
SOURCES OF MATERIAL IDENTIFICATION - 14310_279
COMMERCIAL AND GOVERNMENT ENTITY CODE
Figure 7-24.MRIL Part I from FED LOG
AFLOAT SHOPPING GUIDE - 14310_282
Figure 7-26.Page from Afloat Shopping Guide
NAVY STOCK LIST OF PUBLICATIONS, FORMS, AND DIRECTIVES - 14310_284
Initial Casualty Report (INITIAL)
ADMINISTRATION
STEAM CATAPULT LOG
Figure 7-29.Arresting gear maintenance log entries
WIRE ROPE HISTORY REPORT
Figure 7-32.Flight Deck Operations (Part I) (NAVAIR Form 13810/1).
Figure 7-33.Flight Deck Operations (Part II) (NAVAIR Form 13810/1A)
APPENDIX I GLOSSARY - 14310_293
APPENDIX I GLOSSARY - 14310_294
APPENDIX I GLOSSARY - 14310_295
APPENDIX I GLOSSARY - 14310_296
APPENDIX I GLOSSARY - 14310_297
APPENDIX II REFERENCES USED TO DEVELOP THIS NONRESIDENT TRAINING COURSE - 14310_299
APPENDIX II REFERENCES USED TO DEVELOP THIS NONRESIDENT TRAINING COURSE - 14310_300
APPENDIX III ANSWERS TO REVIEW QUESTIONS - 14310_301
APPENDIX III ANSWERS TO REVIEW QUESTIONS - 14310_302
APPENDIX III ANSWERS TO REVIEW QUESTIONS - 14310_303
APPENDIX III ANSWERS TO REVIEW QUESTIONS - 14310_304
APPENDIX III ANSWERS TO REVIEW QUESTIONS - 14310_305
APPENDIX III ANSWERS TO REVIEW QUESTIONS - 14310_306
APPENDIX III ANSWERS TO REVIEW QUESTIONS - 14310_307
APPENDIX III ANSWERS TO REVIEW QUESTIONS - 14310_308
APPENDIX III ANSWERS TO REVIEW QUESTIONS - 14310_309
Index - 14310_311
Index - 14310_312
Index - 14310_313
Assignment Questions - 14310_315
Assignment Questions - 14310_317
Assignment Questions - 14310_318
Assignment Questions - 14310_319
Assignment Questions - 14310_320
Assignment Questions - 14310_321
Assignment Questions - 14310_323
Assignment Questions - 14310_324
Assignment Questions - 14310_325
Assignment Questions - 14310_326
Assignment Questions - 14310_327
Assignment Questions - 14310_329
Assignment Questions - 14310_330
Assignment Questions - 14310_331
Assignment Questions - 14310_332
Assignment Questions - 14310_333
Assignment Questions - 14310_335
Assignment Questions - 14310_336
Assignment Questions - 14310_337
Assignment Questions - 14310_338
Assignment Questions - 14310_339
Assignment Questions - 14310_341
Assignment Questions - 14310_342
Assignment Questions - 14310_343
Assignment Questions - 14310_344
Assignment Questions - 14310_345