The rule depth gage is a graduated rule with asliding head designed to bridge a hole or slot and tohold the rule perpendicular to the surface on whichthe measurement is taken. This type has a measuringrange of 0 to 5 inches. The sliding head has aclamping screw so it may be clamped in any position.The sliding head has a flat base that is perpendicularto the axis of the rule and ranges in size from 2 to 25/8 inches in width and from 1/8 to 1/4 inch inthickness.The micrometer depth gage consists of a flat baseattached to the barrel (sleeve) of a micrometer head.These gages have a range from 0 to 9 inches,depending on the length of extension rod used. Thehollow micrometer screw (the threads on which thethimble rotates) itself has a range of either 1/2 or 1inch. Some have a ratchet stop. The flat base rangesin size from 2 to 6 inches. Several extension rods arenormally supplied with this type of gage. To measurethe depth of a hole or slot with reasonable accuracy,use a depth gage as shown in figure 2-48, view A.Hold the body of the depth gage against the surfacefrom which the depth is to be measured and extendthe scale into the hole or slot. Tighten the set-screwto maintain the setting. Withdraw the tool from thework and read the depth on the scale.To measure the depth of a hole or slot with moreaccuracy than is possible with an ordinary depthgage, place a vernier depth gage over the slot asshown in figure 2-48, view B. Notice the clampingscrews are at X and Y; the horizontal adjusting screwnut is at Z. With X and Y loose, slide the scale downinto the slot being measured until it is almost incontact. Then tighten X to make Z operative. With Z,adjust the scale to the proper feel and secure thesetting with Y. By proper feel we mean theadjustment at which you first notice contact betweenthe end of the scale and the bottom of the slot. Thenread the setting as described under “Reading aVernier Scale.”To set the vernier depth gage to a particularsetting, loosen both setscrews at X and at Y and slideFigure 2-48.—Using depth gages.the scale through the gage to the approximatesetting. Tighten the sets crew at X, turn the knurlednut at Z until the desired setting is made, and tightenthe setscrew at Y to hold the setting.To measure the depth of a hole or slot, as shownin figure 2-48, view C, with more accuracy than ispossible with either an ordinary depth gage or avernier depth gage, place a micrometer depth gageover the slot and adjust the thimble until the contactof the spindle causes the ratchet stop to slip. Removethe micrometer from the work and read themicrometer. Remember, if extension rods are used,the total depth reading will be the sum of the lengthof the rods plus the reading on the micrometer.DIAL INDICATORThe dial indicator is used in several differentways to measure the amount of deviation (or runout)in revolving or rotating parts. Accurate shaft-to-shaftalignment is impossible without using a dialindicator.Dial indicators are supplied with various fittings,links, and adapters. Additionally, special applicationhardware is available. Figure 2-49 illustrates thebasic hardware of a dial indicator set and twodifferent types of dial heads. The dial scale is usuallygraduated in thousandths of an inch and has anadjustable bezel around it. The scale of a dialindicator usually reads plus numbers to the right ofzero and minus numbers to the left of zero.The typical setup for checking the trueness of ashaft, using a dial indicator and vee blocks (or rollerblocks), is to place the shaft in the vee blocks, mountthe magnetic base or clamp attachment (whichever isthe most appropriate) with the swivel post and dialhead attached to a solid surface. Adjust the mountinglinkage to a convenient angle that permits ease inreading the dial (but does not interfere with the taskbeing performed). Bring the sensor button intocontact with the shaft, loosen the swivel post clampscrew, raise and lower the sensor button to determinewhat the full travel of the indicator is. After theextent of travel has been determined, set the pointerat mid travel, secure the swivel post clamp screw, andthen zero the dial with the adjustable bezel. Rotatethe shaft slowly and observe the pointer for deviation.The combined deflection (plus and minus sides of thescale) is the total indicator reading (TIR).CARE OF PRECISION INSTRUMENTSSpecial treatment is required for precisioninstruments if they are to serve their intendedpurpose. The following precautions will help ensuretheir accuracy.2-30
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business