within a few degrees of ambient air temperature.
Further temperature reduction results from
expansion at the turbine. Condensation is
removed in the water separator.
System Operation
Regulated hot bleed air from the bleed-air
supply subsystem enters the refrigeration unit heat
exchanger, where it is cooled to within a few
degrees of ram-air temperature. The cooled high-
pressure bleed air enters a radial flow turbine,
where it expands to approximately cabin pressure.
The power output of the expansion turbine drives
an axial-flow cooling air fan. A substantial
temperature drop occurs in the expansion of high-
pressure air to cabin pressure (165 psi bleed-air
to 15 psi cabin air), which results in air
temperatures well below ram-air temperature.
Depending upon the cool air temperature and
dew point, a portion of the water vapor in the air
condences as small droplets. A water separator
is installed downstream from the turbine discharge
to remove between 50 and 70 percent of the
moisture in the cooled air. If the turbine discharge
air is also below 32°F, the water vapor condenses
as ice crystals. Potential icing and blockage are
eliminated by the nonice and low-limit control
valve, the ice screen, and the mixing muff. The
nonice and low-limit control valve senses any
pressure drop through the ice screen. If ice
accumulates, the nonice and low-limit control
valve admits turbine bypass air into the mixing
muff to increase air temperature above icing
conditions.
Ram cooling air for the heat exchanger flows
through the heat exchanger core. The turbine
shaft drives the fan, which pulls the ram air
through the heat exchanger and discharges it
overboard through the heat exchanger exhaust
duct.
Components
There are nine basic components in the
refrigeration subsystem. Each of these
components is discussed in the following
paragraphs. The relationship of the items is shown
in figure 4-6.
TURBINE AND FAN ASSEMBLY. The
turbine and fan assembly (fig. 4-7), which is
mounted in the heat exchanger upper plenum (7),
is a removable component of the refrigeration
package. High-pressure, partially cooled bleed air
drives the turbine, which is mechanically coupled
to an axial flow fan. The fan is used to impel ram
air through the heat exchanger and an overboard
exhaust duct. Pressure reduction and final heat
loss occur as a result of energy loss and expan-
sion of bleed air as it passes through the
turbine.
Wool wicks, with one end submerged in MIL-
L-23699 oil, transmit lubricant to the bear-
ings supporting the common shaft of the turbine
and fan assembly. A sight gauge on the
turbine housing is used to check the oil
level.
Two overtemperature indicators are installed
on the turbine. Each sensor probe head holds
down a spring-loaded pop-up stem with an eutec-
tic solder alloy. If the air in the passage reaches
the melting point for the solder alloy, the indicator
head pops up and stays exposed to alert
maintenance personnel that the cooling turbine
has been exposed to an excessive temperature level
and needs to be replaced. The probe in the turbine
inlet is set to trip at 217°±10°F, and the probe
in the fan inlet will trip at 450°±10°F.
Obstructions or collapse of the ram air inlet
duct is the most likely cause of actuating this
indicator.
HEAT EXCHANGER CORE, UPPER AND
LOWER PLENUMS. The heat exchanger lower
plenum (2) contains the ducting for the ram air
inlet and outlet. Cooling ram air (4) flows into
the lower plenum and through the heat exchanger
core (3) and out through the overboard exhaust
duct (6) to the upper plenum, or to the ram air
augmentation subsystem (5).
The heat exchanger upper plenum, which sup-
ports the turbine and fan assembly (1), is mounted
on the opposite side of the heater core. Ram air
drawn through the heater core for cooling pur-
poses is diverted to the heat exchanger exhaust
duct through the heat exchanger upper plenum.
The heat exchanger core is the air-to-air heat
sink, and it uses ram air to cool the bleed-air
supply.
NONICING AND LOW-LIMIT CONTROL
MODULATING VALVE. The nonice and low-
limit control valve maintains conditioned airflow
through the water separator by adding bleed air
at the mixing muff to prevent water separator
4-10