icing. (See figure 4-8.) Ice forming on the wirescreen at the water separator discharge duct isdetected by two pneumatic pickups located justbefore and after the water separator. Thesepickups sense a differential pressure across thewater separator. If differential pressure is sensedacross the water separator, the nonice and low-limit control valve will remain open until thetemperature of the inlet air to the water separatoris high enough to melt collected ice. When the iceis melted, the pressure differential returns tonormal. In addition, the refrigeration pack low-limit control electrically signals the nonice andlow-limit control valve when separator outflowdrops to 0°F.REFRIGERATION PACK LOW-LIMITCONTROL.— The refrigeration pack low-limitcontrol (fig. 4-6) is located in the ECScompartment. It is mounted downstream from thewater separator in a 6-inch duct of cooleddischarged bleed air.The refrigeration pack low-limit control uses28-volt dc power to energize its circuitry. Athermistor senses duct air temperature andcompares it with an internally generated reference.The difference is amplified to modulate a torquemotor in the nonice and low-limit control valve.(See figure 4-8.) The torque valve controls theregulated air supply (3) with a flapper valve (1),which controls the diaphragm pressure in abutterfly actuating linkage (12). The nonice andlow-limit control valve can be returned to thedifferential pressure control mode by opening thecabin temperature high-limit thermostat (4). Thiscauses the upper chamber (6) of the switcher valve(7) to be vented (17) and returned to its primaryposition. A check valve (5) is provided to preventextraneous signals from affecting the nonice andlow-limit control valve.REFRIGERATION UNIT CHECK VALVE.—The refrigeration unit check valve (fig. 4-7, detailA) is an insert-type check valve with a split flapperspring-loaded in the closed position. The valve,which is installed in the refrigeration unit toprevent hot bleed air from entering directly intothe turbine, is located in a tee arrangement in thesystem just downstream of an orifice.Icing of the water separator will occur onlyat low altitudes where mass airflow and tempera-ture are relatively high. Only a small amount ofhigh-temperature air is required through theorifice to melt such a deposit. However, at highaltitude where the mass flow and bleed-airtemperatures are low, the refrigeration pack low-limit control operates to open the nonice and low-limit control valve. When the nonice and low-limitcontrol valve is open, high differential pressureacross the bleed-air orifice permits the refrigera-tion unit check valve to open. This allowsintermediate-temperature air to bypass theturbine, and thereby maintain water separatortemperature above 0°F. (See figure 4-6.)CABIN AIR/WATER SEPARATOR, CO-ALESCER CONE, AND COALESCER BAG.—The water separator is a welded cylindricalaluminum container installed downstream fromthe turbine and fan assembly. Its purpose is toremove a portion of the moisture condensedduring the air-expansion process within theexpansion turbine. (See figure 4-6.) The waterseparator container holds a coalescer bag, whichcollects the finely dispersed fog-like moisturedischarged from the turbine. The wet air flowsthrough the coalescer cone and through louveredswirl vanes to cause the heavier water particles tobe deposited by centrifugal force against the outersurface of the collector section. Accumulatedwater is drained through the sump in the bottomof the collector section. The partially dried airthen leaves the water separator by way of the airoutlet duct. The coalescer bag may be removedfor cleaning through an access cover secured witha quick-disconnect band coupling to the waterseparator shell.WATER SEPARATOR ICE SCREEN.— Anice screen is located in the discharge end of thewater separator to collect ice when moisturizedairflow temperature is below the dew pointtemperature, or below 32°F. The condensed icecrystals gathered across the ice screen cause apressure differential, which is sensed by the noniceand low-limit control valve. The nonice and low-limit control valve then increases the warm airsupply through the mixing muff, the coalescerbag, and to the ice screen to melt collectedice.WATER SEPARATOR BYPASS VALVE.—The bypass valve is a spring-loaded valve mountedin the water separator container. A failure of thenonice and low-limit control valve could cause iceparticles to build up in the water separatorcoalescer bag. This ice would block the cabin airsystem. To ensure that air is supplied to the cabin,the water separator bypass valve allows turbineair to bypass the coalescer bag.4-12
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