maintenance instruction manual (MIM) containsillustrations of and instructions for the pressure fuelingsystem.The pressure nozzle shown in figure 5-5 ispermanently attached to the fuel hose. The pressurenozzle has a ground wire, which is used to drain offany static electricity that has built up in the nozzle.Once the nozzle is attached to the aircraft, however, itacts as a ground.When the pressure nozzle is connected to theaircraft, it opens a spring-loaded valve within the inletto the fuel tanks. Aircraft that use this system haveautomatic equipment for shutting off the fuel flowwhen the tanks are full.Because the controls differ from one aircraft toanother, you should always check the applicable MIMbefore pressure fueling an aircraft. The generalprocedures for pressure fueling are as follows:1. Remove the pressure-fueling receptacle safetycap by turning it counterclockwise. Pull thepressure-fueling nozzle dust cover up and to one side ofthe outer shell.2. Ground the nozzle by inserting the groundingplug into its receptacle on the aircraft.3. Visually inspect aircraft adapter for anydamage or significant wear. (A worn or broken adapterwill allow the poppet valve to open and spray or spillfuel.)4. Lift the nozzle by its handles into position.Engage the lower slot over the lower lug on the fuelingreceptacle. Tip the nozzle so that the upper slots engagethe upper lugs. Press the nozzle in firmly so that all threenozzle lock keys are depressed. Lock the nozzle byrotating the lifting handles clockwise.5. Set the refueling panel switches in the properposition, and apply electrical power to the aircraft.6. Position the vent monitors, as necessary,according to the applicable MIM.NOTE: The vent monitors are assigned to thevarious fuel system vents to ensure that the aircraft’sfuel cells are venting properly. If the cells are notvented properly, there is the possibility that the cellwill rupture and cause major structural damage.7. When the nozzle is locked in place, the openinghandle is free to turn when fueling is started. Turn thehandle to the FULL OPEN position to start fueling.Rotating the opening handle more than 180° opens thepoppet valve in the nozzle and locks it in the OPENposition. Position the appropriate switch on the fuelpanel to the FUEL position. The fuel should shut offautomatically when the ceils are full.CAUTIONDuring pressure fueling, the fuel systemshould be inspected carefully for leakage. Ifany leaks are apparent, fueling should bestopped and corrective action taken. A fuelleak may cause injury or death to personnel.8. When the fueling operation is complete, removethe pressure nozzle by rotating the lifting handlescounterclockwise until the nozzle is unlocked from thefueling receptacle. Pull the dust cover up over the nozzleface immediately. Then replace the safety cap on theaircraft receptacle.You must take every safety precaution to makesure that no dirt or foreign matter enters the nozzle.The nozzle nose should be completely clean before itis connected to the aircraft. The dust cover mustalways be kept on the nozzle except when actuallyfueling an aircraft.The pressure fueling nozzle can be damaged bycareless handling. Do not drop the nozzle or allow itto swing heavily against structures or equipmentduring handling. Never drag the nozzle on thedeck.The operating action of the nozzle should never beforced. If the unit does not couple freely or open orclose readily, locate and correct the misalignment ormechanical jam.DefuelingDefueling may be necessary for many reasons,some of which are fuel cell repairs, removal of externalfuel tanks, failure of fuel system components, andchanging fuel loads. Aircraft that use pressure fuelingare normally defueled from the pressure fuelingadapter. This allows the entire system to be defueledfrom a single point. Some older aircraft have one ormore defueling valves. Some residual fuel will oftenbe left in the bottom of the fuel cell followingdefueling. Usually, residual fuel can be emptied ordrained through the fuel cell water drain valves. Aspecial adapter and appropriate container are used tocatch the fuel. When external fuel tanks are defueled,5-9
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