material handling equipment (MHE) used for moving
the pallet. The factors to consider are the lifting capacity
and lifting height limit of the MHE. For example, when
you use a forklift truck to stack three pallets high and
maintain uniformity, the height of the lower two pallets
should not exceed 102 inches. Also, you can do this by
having an average height of 51 inches for each pallet
load.
In forming pallet loads, you must not exceed the
lifting capacity of forklift trucks at the specified
distances from the heel or fork. Most 2,000-pound
forklift trucks will lift 2,000 pounds if the load does not
extend beyond 24 inches from the heel or fork.
However, for every inch the load protrudes beyond this
point, a sharp reduction in lifting capacity occurs.
The following paragraphs describe the types of
stowage aids derived from pallets.
The box pallet is an adaptation of the standard pallet.
A simple superstructure built on the pallet gives it the
appearance of a crate or box. Warehouses use the box
pallet for storing odd sized items or weak containers that
will not support the superimposed load. If you use box
pallets for stacking small lots, it permits higher stacking.
The pallet rack provides support for pallets that is
independent of the lower loads. Use of pallet racks are
common to shore activities. Warehouses use them to
store material that is not strong enough to support the
load. Other uses of pallet racks include storing material
with irregular shapes or material that is too small for
bulk storage and too large for bin storage.
The primary usage of the safety pallet is to elevate
personnel both for maintenance work and moving
material to and from storage. Handling a safety pallet is
the same as handling an ordinary pallet except that it is
secured to the forklift truck. Safety pallets provide
safety when lifting personnel and material to high places
where forklifts cannot approach at a right angle.
Dunnage
There are different types of dunnage used in
warehousing and material storage. The floor dunnage is
used to protect stock from possible damage from water
flows or dampness from the floor or ground area. The
short dunnage maybe cut from salvaged lumber and is
used for separating the containers to permit the use of a
forklift truck. The dunnage used in handling containers
must be shorter than the container. Vertical dunnages are
pieces of dunnage used in vertical positions to stabilize
crushable items. The purpose of using vertical dunnage
is to spread the weight of pallet loads. Usually, dunnage
consumes less storage space than a pallet. Dunnage may
be made from salvaged lumber at little cost; therefore,
it should be used in lieu of a pallet.
Collars and Notched Spacers
The purpose of collars is to protect the valves of the
compressed gas cylinders from the weight of the upper
pallets. Collars provide this protection when
compressed gas cylinders are in an upright position. To
prevent accidental tipping, cylinders stacked vertically
must be bound with steel strapping to stabilize the load.
Notched spacers are used for horizontal palletizing
of compressed gas cylinders. This method of
palletization permits the issue of a single cylinder
without disturbing the balance of the unit. Notched
spacers also prevent compressed gas cylinders from
rolling out of the stack. For additional protection, use
wire or steel strapping to bind the pallet when
transporting cylinders for long distances or over rough
terrain.
MATERIALS REQU
HANDLING
Certain materia
IRING SPECIAL
ls with inherent hazardous
properties, delicate instruments, classified items, and
pilferable material require special handling or stowage.
The following paragraphs describe these materials and
the safety procedures for handling them.
Hazardous Materials
The Naval Ships Technical Manual, chapters 670
and 9230, and the DOD Hazardous Material
Information System (HMIS) outline the requirements
for shipboard use and storage of dangerous and semisafe
materials. The DOD 6050.5-LR lists these items under
each classification. The HMIS also includes the
procurement, transportation, physical, fire-fighting,
spill, and leak information for each item. To determine
the storage requirements of the item, cross-reference the
type storage code from HMIS to the code listed in
appendix 9 of NAVSUP P-485 or appendix 8 of
NAVSUP P-567. Disposal of hazardous materials will
be in accordance with the following publications:
OPNAVINST 5090.1 (series), Navy Environ-
mental and Natural Resources Manual
Naval Ships Technical Manual (NSTM),
chapter 593, Pollution Control
NAVSEAS9593-A7-PLN-010, Shipboard Hazard-
ous Material/Hazardous Waste Management Plan
The labeling of hazardous material should provide
enough information about the hazard presented by the
material. Storage tanks and pipes containing hazardous
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