1. Secure all electronic and electrical switches onthe aircraft not required for fueling. Once a fuelingevolution has commenced, the aircraft’s electricalpower status and connections are NOT to be changeduntil the evolution is completed. This means the follow-ing:a. NO aircraft engines or auxiliary power unitswill be started or stopped.b. External power will NOT be connected,disconnected, or switched on or off.c. Changing the aircraft’s electrical powerstatus can create significant ignition sources.2. Verify that manned fire-fighting equipment isin the area. The flight deck P-16 is manned by crash andsalvage personnel when aircraft are aboard, and satisfiesthis requirement for fueling on the flight deck. On thehangar deck, if no roving fire-fighting equipment ismanned, the fuel crew must have a portable fire extin-guisher manned nearby.3. Take a sample if needed for quality surveil-lance checks. The hose (not the entire station) is consid-ered ready for use if an acceptable fuel sample was takenunder normal flow conditions within the preceding 24hours. If this has not occurred, the hose MUST beflushed through the flushing connection into the se-lected contamination tank, and a sample taken andtested for contamination prior to refueling the firstaircraft. Fueling must NOT begin until acceptable sam-ple results are obtained. The Maximum allowable limitsfor sediment and water contamination are 2 milligramsper liter (2mg/1) for sediment, and 5 parts per million(5ppm) for free water.4. Check for “hot brake” condition (plane cap-tain).5. Ensure that the aircraft has initial tiedowns.Aircraft tiedowns will not be removed or altered duringthe aircraft refueling evolution.6 .aircraft.metal.7 .8.Attach the grounding wire from the deck to theGrounding connections must be made to barePosition the fuel hose.Remove refueling adapter cap from the aircraftand the dust cover from the pressure nozzle. Inspect theface of “the nozzle and make sure it is clean. Inspectindex pin area for excessive wear. Verify that the flowcontrol handle is in the fully closed and locked position.9. Visually inspect the aircraft’s adapter (recep-tacle) for any damage or significant wear. If there is anydoubt about the integrity of the adapter, notify thesquadron representative.NOTERefueling will not be performed unlessqualified squadron personnel are present.CAUTIONA worn or broken adapter can defeat thesafety interlocks of the refueling nozzle, per-mitting the poppet valve to open and fuel tospray or spill.10. Confirm that the switch on the nozzle quick-disconnect coupling (QDC) is in the OFF position.11. Lift the nozzle by lifting the handles; align thelugs on the nozzle with the slots on the aircraft adapter;and connect the nozzle to the aircraft by pressing itfirmly onto the adapter and rotating it clockwise to apositive stop. The nozzle must seat firmly on the adapterand not be cocked.12. Upon receiving signals from the nozzle opera-tor that hook-up is complete and from the plane captainthat he is ready to begin the fueling operation, the stationoperator opens the defueling pump discharge valve, theCla-Val cutout valve, and the hose reel cutout valve.After checking the gauge for the station supply riser toensure fuel pressure is available, the station operatorstarts the defuel pump. The station operator must remainin position at the station controls throughout the fuelingoperation.13. Place the quick-disconnect switch in the ON(fuel) position. This energizes the solenoid-operatedpilot valve (SOPV) for the Cla-Val and places it in thefueling position.CAUTIONThe flow control handle of the pressurenozzle must be placed in either of two lockedpositions: fully open or fully closed. The handleis NOT to be used as a flag to indicate fuel flow.Excessive wear on the aircraft adapter and thefuel nozzle poppet will result if the handle isallowed to “float” in the unlocked position.5-19
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