The main parts of the pump are the drive shaft,pistons, cylinder block, and valve plate. There aretwo ports in the valve plate. These ports connectdirectly to openings in the face of the cylinder block.Hydraulic fluid is sucked in one port and forced outthe other port by the reciprocating (back-and-forth)motion of the pistons.There is a fill port in the top of the cylinderhousing. This opening is normally kept plugged, butit can be opened for testing the pressure in the housingor case.When you install a new pump or newlyrepaired one, this plug must be removed and thehousing filled with fluid before the pump is operated.There is a drain port in the mounting flange to drainaway any leakage from the drive shaft oil seal.When the drive shaft is rotated, it rotates thepistons and cylinder block with it. The offset positionof the cylinder block causes the pistons to move backand forth in the cylinder block while the shaft,pistons, and cylinder block rotate together. As thepistons move back and forth in the cylinder block,they draw the fluid in one port and force it out theother. This action creates a steady, nonpulsating flowof fluid. Certain models of this pump are capable ofdeveloping up to 3,000 psi working pressure.Constant displacement pumps of this series aredesigned so they can be driven in either direction.The direction of rotation of the pump must coincidewith the engine accessory section. The pump rotationcan be determined by referring to an arrow on thepump housing adjacent to the valve plate. The onlychange necessary when changing the direction ofrotation of the pump is to rotate the valve plate 180degrees.Before installation, the pump mounting flangeand shim, if used, must be wiped clean. The pumpmust be primed by filling the housing with hydraulicfluid through the fill port. The exposed drive shaftspline should be lubricated. To ensure internalcleanliness, the shipping plugs should not be removeduntil the lines are ready for attachment.Normally, for repair, the pump should be shippedto an intermediate-level activity; however,replacement of packings and gaskets can beaccomplished in the field. To prevent damage in theevent of the pump binding, a shear section isincorporated in the drive shaft coupling.Thecoupling may be replaced if the cause of the shearingis known and has been remedied. Immediately afterremoval, the pump housing should be filledtwo-thirds full with hydraulic fluid; the drive shaftcouplings should be suitably protected by a woodblock; and the ports securely plugged to prevent theentrance of foreign matter.PISTON-TYPE PUMPS (STRATOPOWERVARIABLE DISPLACEMENT).—There areseveral models of the Stratopower variabledisplacement pump currently used on naval aircraft;however, all are similar in principle of operation, Thepump described here is a Model 65 WB06006, rated at3,000 psi and capable of delivering 13 gallons of fluidper minute at 3,800 rpm.Pressure regulation and flow control areaccomplished internally, automatically adjustingpump delivery to meet the system demands.Flow cutoff begins at approximately 2,850 psi,and it reaches zero (unloads) at 3,000 psi. When thepump is operating in the unloaded condition, thebypass system provides circulation of fluid internallyfor cooling and lubrication of the pump.The pump has three ports—the suction port, thedischarge port, and the drain or bypass port. Thelatter port is connected to the reservoir return line.The pump is driven from the engine accessory driveby a splined drive coupling. A shear section isprovided in the pump drive shaft to prevent damagefrom overload. Figure 7-16 shows the internalfeatures of the pump.Four major functions are performed by theinternal parts of the pump. These functions aremechanical drive, fluid displacement, pressurecontrol, and bypass.Mechanical Drive Mechanism.—The mechani-cal drive mechanism is shown in figure 7-17. Pistonmotion is caused by the drive cam displacing eachpiston the full height of the drive cam each revolutionof the drive shaft. By coupling the ring of pistonswith a nutating (wobble) plate supported by a fixedcenter pivot, the pistons are held in constant contactwith the cam face. As the drive cam depresses oneside of the nutating plate (as pistons are advanced),the other side of the nutating plate is withdrawn anequal amount, moving the pistons with it. The twocreep plates are provided to decrease wear on therevolving cam.Fluid Displacement.—A schematic diagram ofthe displacement of fluid is shown in figure 7-18.Fluid is displaced by axial motion of the pistons. Aseach piston advances in its respective cylinder block7-16
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