formation of ice, it will reduce fluid flow and impede
the operation of valves, actuators, or other moving
parts within the system. This is particularly true of
water located in static circuits or system extremities
and subject to high-altitude, low-temperature
conditions. Microorganisms will grow and spread in
hydraulic fluid contaminated with water. These
microorganisms will clog filters and reduce system
performance.
Solvent Contamination
Solvent contamination is a special form of foreign-
fluid contamination. The original contaminating
substance is a chlorinated solvent introduced by
improper maintenance practices.
It is extremely
difficult to stop this kind of contamination once it
occurs. This type of contamination can be prevented
by using the right cleaning agents when performing
hydraulic system maintenance. Chlorinated solvents,
when allowed to combine with minute amounts of
water, hydrolyze to form hydrochloric acids. These
acids attack internal metallic surfaces in the system,
particularly those that are ferrous, and produce a
severe rustlike corrosion that is virtually impossible
to arrest. Extensive component overhaul and system
decontamination are generally required to restore the
system to an operational status.
Foreign Fluids Contamination
Contamination of hydraulic fluid occurs when the
wrong fluids get into the system, such as oil, engine
fuel, or incorrect hydraulic fluids. Hydraulic oil
ceders, which are used in some aircraft, leak and
cause contamination of hydraulic fluids. If you think
that contamination has occurred, the system must be
checked by chemically analyzing fluid samples. This
analysis is conducted by the cognizant engineering
activity, which verifies and identifies the contaminant
and directs decontamination procedures.
The effects of foreign fluid contamination depend
upon the nature of the contaminant. The com-
patibility of the construction materials and the system
hydraulic fluid with the foreign fluid must be
considered when dealing with contamination. Other
effects of this type of contamination are hydraulic
fluid reaction with water and changes in flammability
and viscosity characteristics. The effects of con-
tamination may be mild or severe, depending upon the
contaminant, how much is in the system, and how
long it has been in the system.
SAMPLING POINTS
Learning Objective: Identify the procedures
for sampling hydraulic fluid and the
sampling point requirements.
A fluid sampling point is a physical point in a
hydraulic system from which small amounts of
hydraulic fluid are drawn to analyze it for con-
tamination. Sampling points include air bleed valves,
reservoir drain valves, quick-disconnect fittings,
removable line connections, and special valves
installed for this specific purpose.
Hydraulic fluid sampling points for most naval
aircraft are designated in the applicable MIM. Two
major factors determine if a sampling point is
adequateits mechanical feature and its location in
the system. To determine the contamination level, a
single fluid sample is required. This sample must be
representative of the working fluid in the system, and
it should be a worst case indication of the system
particulate level.
The worst case requirement is
necessary because the particulate level in an operating
system is not constant throughout the system.
Instead, particulate levels differ because of the effects
of components (such as filters) on circulating
particulate.
The mechanical features of a prospective
sampling point are evaluated on the basis of
accessibility and ease of operation. The sampling
point should not distort the particulate level of the
sampled fluid either by acting as a filter or by
introducing external or self-generated contaminants.
The latter point is particularly critical. You can
minimize the introduction of external or
self-generated contaminants before collecting a
sample by cleaning the external parts of the valve or
fitting and by dumping a small amount of the initial
fluid flow.
Consideration must also be given to removal of
any static fluid normally entrapped between the actual
sampling point and the main body of the fluid to be
sampled. To do this, you dump an initial quantity of
the sampled fluid.
Problems may be encountered
where a long line is involved, as in certain reservoir
drain lines. You should take the fluid sample from a
main system return line, pump suction line, or system
reservoir.
Also, take the sample upstream of any
return or suction line filters that may be present. Do
not take reservoir samples in a system that has a
makeup reservoir, or if the reservoir is bypassed
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