These products cause system degradation because the
sludge or varnishlike materials collect at close-fitting,
moving parts, such as the spool and sleeve on servo
valves.
Collection of oxidation products at these
points causes sluggish valve response.
Metallic Solid Contamination
Metallic solid contaminants are usually found in
hydraulics systems. The size of the contaminants will
range from microscopic particles to those you can see
with the naked eye. These particles are the result of
the wearing and scoring of bare metal parts and
plating materials, such as silver and chromium. Wear
products and other foreign metal particles, such as
steel, aluminum, and copper, act as metallic catalysts
in the formation of oxidation products. Fine metallic
particles enter hydraulic fluid from within the system.
Although most of the metals used for parts fabrication
and plating are found in hydraulic fluid, the major
metallic materials found are ferrous, aluminum, and
chromium particles.
Hydraulic pumps usually contribute the most
contamination to the system because of their
high-speed, internal movement. Other hydraulic
systems produce hydraulic fluid contamination due to
body wear and chipping.
Hydraulic actuators and valves are affected by
contamination.
Large metallic or hard nonmetallic
particles collect at the seal areas. These particles may
groove the inside wall of the actuator body due to a
scraping action. Smaller particles act as abrasives
between the seals and the actuator body, causing wear
and scoring. Eventually, the fluid leaks and the seals
fail because the seal extrudes into the enlarged gap
between the piston head and the bore of the actuator
body. Once wear begins, it increases at a faster rate
because wear particles add to the abrasive material.
In a similar manner, metallic or nonmetallic parts may
lodge in the poppets and poppet-seat portions of
valves and cause system malfunction by holding
valves open.
Inorganic Solid Contamination
The inorganic solid contaminant group includes
dust, paint particles, dirt, and silicates. These and
other materials are often drawn into hydraulic
systems from external sources. The wet piston shaft
of a hydraulic actuator may draw some of these
foreign materials into the cylinder past the wiper and
dynamic seals. The contaminant materials are then
dispersed in the hydraulic fluid. Also, contaminants
may enter the hydraulic fluid during maintenance
when tubing, hoses, fittings, and components are
disconnected or replaced. To avoid these problems,
all exposed fluid ports should be sealed with approved
protective closures.
Glass particles from glass bead peening and
blasting are another contaminant. Glass particles are
particularly undesirable because glass abrades
synthetic rubber seals and the very fine surfaces of
critical moving parts.
FLUID CONTAMINATION
Hydraulic fluid can be contaminated by air, water,
solvents, and foreign fluids. These contaminants and
their effects are discussed in the following text.
Air Contamination
Hydraulic fluids are adversely affected by
dissolved, entrained, or free air. Air may be
introduced through improper maintenance or as a
result of system design. Air is sometimes introduced
when changing filters. You can minimize this kind of
contamination by putting hydraulic fluid into the filter
holder before reassembling the filter. By doing this,
you have introduced less air into the hydraulic
system. The presence of air in a hydraulic system
causes spongy response during system operation. Air
causes cavitation and erodes hydraulic components.
Air also contributes to the corrosion of hydraulic
components.
Water Contamination
Water is a serious contaminant of hydraulic
systems. Corrective maintenance actions must be
taken to remove ail free or emulsified water from
hydraulic systems.
Hydraulic fluids and hydraulic
system components are adversely affected by
dissolved, emulsified, or free water. Water may be
induced through the failure of a component, seal, line
or fitting, poor or improper maintenance practices,
and servicing. Water may also be condensed from air
entering vented systems.
The presence of water in hydraulic systems can
result in the formation of undesired oxidation
products, and corrosion of metallic surfaces will
occur.
These oxidation products will also cause
hydraulic seals to deteriorate and fail, resulting in
leaks. If the water in the system results in the
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