service-life limitations, and all safety precautions.
The AME who understands the importance of all
of these factors and who correctly uses the
maintenance manuals is better equipped to super-
vise and train others. Always refer to the manual,
Cartridges and Cartridge-Activated Devices
(NAVAIR 11-100-1). The manual contains
cartridge information and safety precautions for
handling explosives.
Initiators
As previously discussed, initiators, such as the
M99, start an action. Initiators are explosive
devices, and no maintenance is allowed on
explosive devices. When installing explosive
devices or during aircraft inspections, initiators
will be verified for expiration, and if newly
installed they will be marked with an approved
marking medium with all the information required
by the cartridge manual, NAVAIR 11-100-1.
Delay initiators serve the same function as
initiators, but they have a built-in delay charge
to allow another function to be performed before
they fire. An example would be a 0.5-second delay
initiator installed in the line to the rocket motor
of the forward seat in a two-place aircraft. This
would allow the rear seat to clear the aircraft first
by delaying the firing of the forward seat
ejection rocket for 0.5 second.
Detonating Cord
Detonating cord is installed between different
components of an ejection system, taking the
place of pneumatic gas lines. The detonating cord
is a stainless steel tubing filled with an explosive,
and is more reliable and much faster than
comparable pneumatic gas systems. The system
is also safer from the standpoint of inadvertent
actuation due to the extremely high initiating
velocities, and pressures, as previously discussed.
Rocket Catapult
The rocket catapult, MK 16 MOD 1, used in
the S-3 aircraft is rated as a class B explosive. The
MK 16 MOD 1 is a self-contained, gas-initiated,
two-phase, solid-propellant booster and rocket.
The rocket catapult consists of two gas-initiated
firing mechanisms, a solid-propellant booster
assembly, a rocket launching tube, a gas-initiated
rocket igniter, a solid-propellant rocket motor,
and an output cartridge for actuation of other gas
initiated escape devices.
Each firing mechanism consists of one firing
pin (shear pinned in place) mounted inside a
special fitting that combines the inlet port and
firing mechanism housing. Two inlet port/firing
mechanism housings are threaded into each base
cartridge assembly.
The catapult tube assembly consists, primarily,
of a cartridge assembly, lock, unlock sleeve,
unlock piston, unlock spring, outer housing,
motor lock disk, mounting bracket, and front
body housing.
The rocket motor assembly consists, primarily,
of a steel motor tube with canted nozzle assembly
and a tungsten insert, a solid-propellant grain, an
ignition charge, an output cartridge assembly, and
a seat mounting lug to facilitate attachment to the
aircraft ejection seat.
FUNCTION. When the aircrewman pulls
the face-curtain ejection handle or the alternate
ejection handle or when the sequential ejection
system is actuated, an external initiator begins the
catapult operation by forcing gas through the
inlet fitting(s) into the cartridge assembly of the
rocket catapult. This gas pressure provides the
force necessary to shear the pins that hold the
rocket catapult firing pins in place. The firing pins
then develop the energy necessary to fire the
percussion primers in the cartridge assembly. The
percussion primer then fires the ignition material
within the cartridge assembly, which, in turn,
ignites the booster cartridge. The piston unlock
ring then moves downward, compressing the
unlock spring and releases the lower tangs of the
lock assembly.
After the lower tangs of the lock assembly
have been released, movement of the rocket motor
assembly begins. As gas from the main cartridge
charge expands and drives the assembly up the
catapult tube, the nozzle is kept sealed by the
motor lock disk. Near the end of the catapult
stroke, the motion of the unlock sleeve is
stopped by interference with the front body
housing, and the shear pins between the unlock
sleeve and the rocket motor assembly are sheared.
At this point, the rocket motor has achieved a
velocity of approximately 50 feet. per second.
When the rocket motor has traveled another
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