CONTAMINATION CONTROL
Learning Objective: Recognize contamina-
tion control procedures for oxygen equip-
ment to include detection, purging, and
purging equipment.
The importance of using uncontaminated
LOX in aircraft systems cannot be overstressed.
Because of this, the Navy has established- the
Aviators Breathing Oxygen (ABO) Quality
Evaluation Program (A6-332AO-GYD-000). For
additional information on contamination control,
oxygen sampling, and oxygen system purging,
refer to that program.
DETECTION
LOX contamination is detected by means of
an odor test, sampling, and analysis. Only the
odor test will be discussed in this manual because
all other tests and analysis must be performed in
a laboratory.
An odor test will be performed on LOX
trailers after the first filling of the day, or each
6 days when the trailer is not in service. Aircraft
LOX systems require an odor test to be performed
as soon as possible after an aircraft accident/
incident or a report of in-flight odors by pilots
or aircrew. The sample taken after an accident/
incident must be sent to a test site for analysis with
details of the incident, including history of the
supply source of the LOX.
Odor Test
The odor test is performed by pouring 200
milliliters (6.8 oz) of the sample into a clean 400
milliliter (13.8 oz) beaker or similar container after
covering the bottom of the beaker with clean, dry
filter paper or other absorbent paper. A watch
glass cover or some other means of partially cover-
ing the top of the beaker will be provided as the
200 milliliters evaporates to dryness. This will
prevent atmospheric constituents from being
absorbed by the exposed liquid. The liquid is
permitted to evaporate to dryness and warm up
to approximately room temperature in an area
free from air currents or extraneous odors. When
the liquid has completely evaporated, the watch
glass is removed, and the beaker contents smelled
at frequent intervals until the accumulated frost
on the outside of the beaker has completely
melted. Odors will be most prevalent when the
beaker has warmed to nearly room temperature.
If odors are present, the LOX container or
system will be purged in accordance with existing
directives.
Sampling
Sampling and analysis of LOX is required at
any time contamination is suspected. Contamina-
tion of oxygen used in aircraft can cause many
problems, from fire hazards to death of the crew
member using the oxygen system. The most
dangerous contaminate is hydrocarbons. The
presence of hydrocarbons in LOX constitutes a
potential fire and explosive hazard as well as
causing psychological and physiological dangers
to aircrews. Physiologically, the effects may be
uneasiness, apprehension, or possible panic
resulting from detection of odor. Psychologically,
the effects may be nausea, illness, intoxication,
or possibly asphyxia. Acetylene is the most
hazardous hydrocarbon contaminate because it
is highly insoluble in LOX, changing into a solid
at extremely low concentrations. Once in its solid
form, it can be readily triggered into ignition, and
since it is chemically unstable, it can decompose
under certain conditions and become its own
source of ignition. The presence of acetylene in
LOX has caused several major LOX generating
plant explosions.
Inert solids are small contaminates that do not
react with oxygen to create a fire or explosion,
such as rust, dust, and fibers. They may cause
mechanical malfunctions or failures by plugging
filters, lines, or valves. Other contaminates
commonly found in oxygen are water vapor,
carbon dioxide, nitrous oxide, and halogenated
compounds.
SAMPLING REQUIREMENTS. Activities
that produce LOX from on-base LOX plants must
sample generating units for odor and purity after
each addition, or if on continuous operation, once
each 24 hours. The tank functioning as a receiver
must have a sample taken every 90 days or when
contamination is suspected and forwarded to a
designated test site for analysis.
Base storage tanks are tested for odor each
week, and a sample of the contents sent to a
designated test site for analysis in accordance with
table 5-2.
LOX trailers must be sampled when con-
tamination is suspected and LOX converters must
be sampled after any acciclent/incident. Samples
must be forwarded to a designated test site for
analysis.
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