Description
Each sheave damper assembly consists of a
movable crosshead assembly, damper cylinder
assembly, damper piston, damper accumulator and
fluid piping, buffer assembly, and charging panel. The
system is also equipped with a common fluid stowage
tank, which provides a stowage space for fluid in the
sheave damper assembly while maintenance is being
performed. The tank is capable of stowing all the fluid
in one sheave damper installation.
The crosshead assembly consists of one roller
bearing sheave mounted between a steel base plate and
a side plate that are bolted together. A sheave shaft,
mounted through the bottom of the base plate, is
secured to the side plate by a cap and setscrew. A yoke
is bolted between the side plate and the base plate and
provides a means of connecting the crosshead to a
clevis that is screwed onto the end of a piston rod. The
crosshead rides in a track mounted in a horizontal
position on the bulkhead.
Phenolic slippers, at all four corners of the base
plate, provide a bearing surface between the crosshead
and the track. Attached to the crosshead is a cam that
actuates a limit switch when the crosshead is fully
retracted and causes a green light to light at the
deckedge control station. This indicates to the
deckedge operator that the sheave damper is in its
BATTERY position.
The damper cylinder assembly is secured to the
ship's structure by brackets, which are welded to the
bulkhead and bolted to the cylinder. A cylinder cap is
screwed onto the crosshead end of the cylinder and held
in place by setscrews. The cap provides a fluid passage
between the cylinder and the fluid manifold piping
leading to the damper accumulator. The damper piston
rod extends through the cap at the crosshead end of the
cylinder. The damper piston is secured onto the
opposite end of the piston rod and held in place by a
castle nut and cotter pin.
The fluid manifold is bolted to the top and bottom
of the cylinder cap. A reducing tee connects the upper
and lower manifold piping and serves to divert fluid
flow from the accumulator equally into the upper and
lower manifolds. A flow control valve is located
between the reducing tee and the accumulator. The flow
control valve has a flapper-type (swing gate) orifice
plate, which allows free flow of fluid from the cylinder
to the accumulator and a restricted flow through an
orifice in the center of the plate from the accumulator to
the cylinder.
The accumulator acts as a fluid stowage tank and
has a high-pressure air connection from the upper head
to the charging panel. The charging panel has a
charging valve and a gauge valve with a gauge mounted
between them, a high-pressure air supply valve, and a
vent valve. The accumulator is charged to 750 psi and
must have a reading of 2 (±1) inches of fluid on the fluid
sight indicator when the sheave damper is in its
BATTERY position.
The end of the cylinder opposite the crosshead end
has a flange threaded on it that mate with a flange on the
buffer assembly. The two flanges are bolted together.
The buffer assembly consists of a cylinder, buffer ram,
spring, and fluid sight indicator. The purpose of the
buffer assembly is to buffer the damper piston when
returning to its BATTERY position.
Operation
An incoming aircraft engages the deck pendant,
causing an increase of tension on the purchase cable.
The purchase cable is reeved around the sheave damper
crosshead in a manner that any increased tension
experienced by the purchase cable will cause the sheave
damper crosshead to move away from its BATTERY
position. As the sheave damper crosshead moves, the
damper piston moves, forcing fluid from the cylinder,
through the fluid manifold, flow control valve, and
fluid piping, into the accumulator. The resulting
pressure buildup in the accumulator will be equal to the
purchase cable pull.
Retraction of the sheave damper is automatic and
occurs when accumulator pressure becomes greater
than cable tension. Retraction normally occurs prior to
full runout of the aircraft. The pressure buildup in the
accumulator forces the fluid from the accumulator,
through the fluid piping, the orifice in the flapper of the
flow control valve, the reducing tee, and the fluid
manifold, to the damper cylinder, therefore forcing the
damper piston back to its BATTERY position. Just
before the damper piston reaches its BATTERY
position, the end of the damper piston rod comes in
contact with the buffer ram.
The force of the damper piston rod pushing on the
buffer ram compresses a spring inside the buffer
cylinder. The spring is held in place by the buffer
cylinder end plug. The compression of the spring
buffers the return of the damper piston to its BATTERY
position.
As the sheave damper crosshead reaches its
BATTERY position, the battery-position indicator limit
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