Individuals in the Navy should have already passed these tests. Completing a training program for familiarization, safety, and operation is also required before receiving an operator’s permit. Forklift Safety The following safety rules are applicable to forklift truck operations: l l l l l l l l l l l l Forklift truck operators must slow down at cross aisles and passageways. When entering or leaving a building, the operator must come to a complete stop at the entrance, sound the horn, and proceed only when the way is clear. Under all conditions, the forklift truck must be operated at a speed that will permit it to be brought to a stop in a safe manner. When traveling, the forks must be raised not more than 4 inches above the deck. When parked, the forks must be lowered to rest on the deck. Forklift trucks must not be used to bump or push the stacks to straighten them out. The maximum load capacity of the forklift truck must not be exceeded. Drive the forklift truck forward when transporting a load up ramps and backward when transporting a load down ramps. The mast of the forklift truck must be tilted backward when transporting a load. Use a safety pallet when lifting of personnel is authorized. Personnel are not allowed to ride on the forks. When parking, the operator must ensure parking brakes are set and the forklift truck will not move. The operators must not cut corners when traveling. This practice may result in upset loads, damaged goods, or injury to personnel. When using a bridge plate, it must be secured in position to prevent slipping, and strong enough to support the weight of the forklift truck and load. l l Operators must not attempt to repair forklift trucks. The supervisor must be notified to get a qualified person to repair the vehicle. Forklift trucks must be equipped with overhead guards, and operators must wear hard hats. Fundamental Operational Instructions The trainee should learn the different controls, preventive maintenance, warehousing procedures, stacking methods, and safety rules pertaining to forklift trucks. Before using the MHE, the trainee should be instructed to check the following: l l l l l l Fuel Water or coolant Oil level Tires (pressure and excessive wear) Fire extinguisher (if installed) Forks (to ensure they are secured) After mounting the forklift truck, have the trainee check the following: l l l Horn Brakes (both parking and foot) Position of gear shift lever (should be in neutral) After successfully completing the fundamental operating instructions, the instructor should demonstrate the proper operation of the MHE. The instructor should show the trainee how to drive the MHE to go forward and backward. The trainee should be cautioned against driving with the foot resting on the clutch pedal. “Riding the clutch” results in loss of tension in the clutch springs, allowing the clutch to slip, thereby causing excessive wear. The instructor must explain to the trainee that the forks should be raised high enough for safe clearance, yet low enough to permit a clear view ahead when traveling with or without a load. If the load obstructs the operator’s forward view, the operator should drive the MHE in reverse. After completing the instructions above, the trainee may be allowed to practice driving. The trainee should drive the MHE forward and backward. Next, let the trainee drive in circles and figure eights using reduced speed. After completing the basic maneuvers, the instructor may let the trainee drive through an obstacle 2-28