Most nonpressurized reservoirs contain filters to
maintain the hydraulic fluid in a clean state, free from
foreign matter.
They are usually located in filler
necks and internally within the reservoir. The
mesh-type filter (finger strainer), usually installed in
the filler neck, removes foreign particles from fluid
that is added to the reservoir. Internally installed
filters clean the fluid as it returns to the reservoir from
the system. This type of installation may have a
bypass valve incorporated to allow fluid to bypass the
filter if it becomes clogged. Some modern aircraft
hydraulic reservoirs do not incorporate this feature.
All reservoirs containing filters are designed to permit
easy removal of the filter element for cleaning or
replacement.
A reservoir instruction plate is usually attached to
the reservoir, or it may be attached to the aircraft
structure adjacent to the filler opening. Navy
specifications designate the minimum information
that must be contained on this plate. Figure 7-3
shows the reservoir instruction plate. Information on
an instruction plate must include the following:
1.
2.
3.
4.
5.
6.
7.
8.
Simple and complete instructions for tilling
Reservoir fluid capacity at full level
Full level indication
Refill level indication
Specification number and color of fluid
Position of operating cylinders during filling
System pressure (accumulator charged or
discharged)
Instructions regarding air bleeding
Additional information may be added, when
required, such as the following:
1.
2.
3.
4.
Additional full and refill levels under various
conditions of system pressure
Safety precautions
Filter element servicing information
Total fluid capacity of the system
There are two classes of hydraulic reservoirs
class I and class II. Class I reservoirs are constructed
in such a manner that the air and hydraulic fluid are
not separated. Class II reservoirs are constructed in
such a manner that the pressurizing agent and fluid
chambers are separated.
This is accomplished by
installing a piston between the chambers.
Nonpressurized reservoirs are vented to the
atmosphere so the reservoir can breathe. This is
done to prevent a vacuum from being formed as the
fluid level in the reservoir is lowered. The vent also
makes it possible for air that has entered the system to
find a means of escape.
The reservoir on aircraft designed for high-
altitude flying is usually pressurized. Pressurizing
assures a positive flow of fluid to the pump at high
altitudes when low atmospheric pressures are
encountered.
On some aircraft, the reservoir is pressurized by
bleed air taken from the compressor section of the
engine. On others, the reservoir may be pressurized
by hydraulic system pressure.
Nonpressurized Reservoirs
Nonpressurized reservoirs are used in several
transport, patrol, and utility aircraft. These aircraft
are not designed for violent maneuvers; in some
cases, they do not fly at high altitudes. Those
aircraft that incorporate nonpressurized reservoirs
and fly at high altitudes have the reservoirs installed
within a pressurized area. High altitude in this
situation means an altitude where atmospheric
pressure is inadequate to maintain sufficient flow of
fluid to the hydraulic pumps. Most nonpressurized
reservoirs are constructed in a cylindrical shape.
The outer housing is manufactured from a strong
corrosion-resistant metal.
Filter elements are normally installed internality
within the reservoir to clean returning system
hydraulic fluid.
In some of the older aircraft, a
filter bypass valve is incorporated to allow fluid to
bypass the filter in the event the filter becomes
clogged. Reservoirs serviced by pouring fluid
directly into the reservoir have a filler strainer
(finger strainer) assembly incorporated within the
filler well to strain out impurities as the fluid enters
the reservoir.
Generally, reservoirs described in the above
paragraph use a visual gauge to indicate the fluid
quantity. Gauges incorporated on or in the reservoir
may be either a glass tube, a direct reading gauge, or a
float-type rod, which is visible through a transparent
dome. In some cases, the fluid quantity may also be
read in the cockpit through the use of quantity
transmitters.
7-7