asbestos
cloth.
(See fig.
3-56.)
Continue
heating
has reached
its
proper
temperature
for pouring.
(See fig. 3-57.) The temperature
of the zinc must
be accurately
measured
with
a portable
pyrometer.
NOTE
Do not handle
the portable
pyrometer
carelessly, because the millivoltmeter
on it is
a sensitive,
precision
instrument.
When the
portable
pyrometer
is not in use, keep it in
the carrying
case.
the terminal
until
it begins to radiate
heat waves.
Remove the torch
from the terminal
and leave the
terminal
undisturbed
for 30 seconds. Make a mark
on the thickest
portion
of the terminal
with
a 550
and 600°F Tempilstik.
Repeat this at four areas, 90
degrees apart,
to ensure an average temperature.
NOTE
The
zinc
should
be
at
the
proper
temperature
at this time so that the pouring
can take place when the terminal
is heated
Prior
to use,
check
the
calibration
to the correct
temperature.
Do NOT
attempt
to measure
term
temperature
with
the portable
pyrometer.
If the 550°F Tempilstik
leaves a wet mark and
the 600°F Tempilstik
leaves a chalk mark at the four
areas, pour the zinc immediately.
If the four areas
show
a wet
mark
for
both
the
550 and
600°F
Tempilstik,
continue
checking
the four areas every
20 seconds until
the 600°F Tempilstik
leaves a chalk
mark and the 550°F Tempilstik
leaves a wet mark;
then pour the zinc immediately.
portable
pyrometer
at room temperature.
the calibration
of the pyrometer
as follows:
of the
Check
1. Place a clean pouring
ladle
in the melting
furnace assembly and melt zinc in the pouring
ladle
until
the ladle is about one-half
full.
2. Heat
the
zinc
to between
950 and 1,OOOOF
and
measure
the
temperature
with
the
portable
pyrometer.
When
the
temperature
has reached
between 950 and l,OOOF, remove the ladle from the
furnace.
3.
Immediately
immerse
the
If the temperature
has fallen below 550°F (550°F
temperature-sensitive
element of the pyrometer
into
Tempilstik
leaves a chalk mark), reheat the terminal
the
molten
zinc.
The
pyrometer
element
must
and proceed again
as previously
described.
Skim the dross (impurities)
from the top of the
molten
zinc
before
pouring.
Use the
portable
pyrometer
to
measure
the
temperature
of the
molten
zinc and to determine,
thereby,
if the zinc
remain
immersed
for the entire
calibration.
4. Care
must
be exercised
to determine
the
exact
zinc
freeze
point.
Carefully
observe
the
pyrometer
temperature
indicator
and the condition
of the
zinc
during
cooling.
Use a wire
probe
to
check the condition
of the zinc during
cooling.
.
HEATINGTORCH
HEATTERMlNAL
TO%XPF
-6W.F
Figure 3-56.-Heating the terminal.
Figure 3-57.-Pyrometer.
3-58