The transfer mainside valves are specially de-signed globe valves that are welded to the top of themanifold header (fig. 4-20). They are cylindrical inshape (about 10 inches in diameter) and consist of abody and bonnet. The body houses the seat ring and aguide for the valve disk. Perfect seating of the valvedisk with the seat ring is assured by the disk guidecentered in the base of the valve body. The lowersection of the valve body is welded to the manifoldFigure 4-20.—Transfer mainside valve (cutaway).header. A hole is machined in the back of the valvebody (above the valve seat) for attaching the nozzle.On the front of the valve body, a hole is drilled andtapped (also above the valve seat) for installing thetelltale valve. The bonnet, which provides a workingarea for the stem, is bolted to the top of the valvebody. Leakage of JP-5 is prevented by a gasketbetween the valve body and bonnet, and packing inthe bonnet packing gland around the stem.The tankside valve is identical to the transfermainside valve, except there is no telltale valve con-nection and the bottom of the valve body is fitted witha standard pipe flange. The storage tank fill and suc-tion tail pipe that the valve serves is bolted to thisflange.The nozzle is a short section of pipe connectingone transfer mainside valve to one tankside valve inparallel so the two valves serve only one tank.The telltale valves are small, angle type globevalves installed on the front side of the transfer main-side valves.NOTEMost ships are replacing the telltalevalve with a GAMMON sample connection.The GAMMON sample connections are lesslikely to break or leak, and require nomaintenance.There is one telltale valve for each set ofmanifold valves. These valves are installed on thefront side of the transfer mainside valves, above thevalve seat. They are used to determine the conditionof the valve seats. The telltale valves should beopened periodically. If fuel leaks from the valve, it isan indication either the transfer mainside or thetankside valve is leaking. Both should be inspected assoon as possible and the leaking valve repaired.The manifold header drain valve is installed atthe bottom near one end of the header. It is used todrain the header before maintenance.A locking device is installed for each of the tank-side valves. It is typically a bar with a rotating hookto fit around and locked to the tankside valve handle.It is arranged so the valve can only be locked in theclosed position. Tankside valves MUST be locked inthe closed position when the tanks are ballasted.4-24
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